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TRIO-WIRL ST4000
ABB TRIO-WIRL ST4000 User Manual
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PN25080
Swirlmeter
(T
RIO-WIRL S) 2 - 9
TRIO-WIRL INSTRUCTION MANUAL
FIGURE 2-10 PRESSURE DROP
, AIR
( @70
O
F
, 14.7 PSI,
Ρ
=0.075 LB/F
T
3
)
∆
p [psi]
Q
v
[ ft
3
/h ]
19
21
Table of Contents
Default Chapter
3
Table of Contents
3
Read First
8
CHAPTER 1 Introduction
10
Description
10
Features
11
Organization
11
CHAPTER 2 Swirlmeter (TRIO-WIRL S)
12
General
12
Measurement Principle
12
Liquid Flow Back Pressure
12
Figure 2-1 Measurement Principle, Trio-Wirl S
12
Figure 2-2 Operating Principle, Trio-Wirl S
12
Swirlmeter Model Number Breakdown
13
Installation
15
Inspection
15
Location & Mounting
15
Recommended Inlet & Outlet Sections
15
Control Valve Installation
16
Extreme Temperature Applications
16
Figure 2-3 Meter Piping Requirements
16
Figure 2-4 Recommended Flange Bolt Tightening Sequence
16
Figure 2-5 Control Valve Installation
16
Figure 2-6 Insulating the Pipeline
17
Figure 2-8 Ambient/Fluid Temperature Relationship
17
Temperature/Pressure Monitoring
18
Swirlmeter Size Selection
18
Gas
18
Figure 2-9 Measuring Pressure
18
Table 2-1. Swirl Flow Ranges, Air
18
Example for Gases
19
Pressure Drop, Gas & Steam
19
Table 2-2. Standard Densities for Selected Gases
19
Figure 2-10 Pressure Drop, Air
20
Liquid
21
Example for Liquids
21
Table 2-3. Swirl Flow Ranges, Liquid
21
Saturated Steam
22
Example for Saturated Steam
22
Figure 2-11 Pressure Drop, Water
22
Table 2-4. Swirl Flow Ranges, Saturated Steam
23
Specifications
24
Model Overview
24
Detailed Specifications
25
Figure 2-12 Ambient / Fluid Temperature Relationship
26
Figure 2-13 Process Pressure Vs. Process Fluid Temperature
26
CHAPTER 3 Vortex Meter (TRIO-WIRL V)
28
General
28
Measurement Principle
28
Figure 3-2 Strouhal Number / Reynolds Number Relationship
28
Vortex Model Number Breakdown
30
Installation
32
Inspection
32
Location & Mounting
32
Recommended Inlet & Outlet Sections
32
Figure 3-4 Meter Piping Requirements
33
Wafer-Style Installation
33
Figure 3-5 Wafer Process Connections, Sizes 1/2 through 2 Inches
34
Figure 3-6 Wafer Process Connections, Sizes 3 through 8 Inches
35
Figure 3-7 Wafer Style Assembly
35
Flanged-Style Installation
35
Control Valve Installation
36
Extreme Temperature Applications
36
Figure 3-10 Control Valve Installation
36
Figure 3-8 Recommended Flange Bolt Tightening Sequence
36
Figure 3-9 Flange Process Connections
36
Temperature/Pressure Monitoring
37
Figure 3-11 Insulating the Pipeline
37
Figure 3-13 Ambient/Fluid Temperature Relationship
37
Vortex Meter Size Selection
38
Gas
38
Table 3-1. Vortex Flow Ranges, Air
38
Table 3-2. Standard Densities for Selected Gases
38
Example for Gases
39
Flowrate Saturated Steam
39
Pressure Drop, Gas/Superheated Steam
39
Table 3-3. Minimum & Maximum Flowrates Vs. Density, Gases & Steam
39
Figure 3-14 Pressure Drop, Air
40
Table 3-4. Vortex Flow Ranges, Saturated Steam
40
Liquid
41
Pressure Drop, Liquid
41
Static Pressure, Liquid
41
Table 3-5. Vortex Flow Ranges, Water
41
Table 3-6. Minimum & Maximum Flowrates Vs. Viscosity, Liquid
41
Figure 3-15 Pressure Drop, Water
42
Specifications
43
Model Overview
43
Detailed Specifications
44
Figure 3-16 Ambient / Fluid Temperature Relationship
45
Figure 3-17 Process Pressure Vs. Process Fluid Temperature
45
CHAPTER 4 Converter
47
General
47
Figure 4-1 Integral Trio-Wirl Model Vt
47
Figure 4-2 Remote Trio-Wirl Model Vr
47
Figure 4-3 Vr/Sr Pipe-Mount Bracket
47
Converter Positioning
48
Data Entry
48
Figure 4-4 Converter Housing Rotation
48
ENTER Function for Magnetic Stick Operation
49
Figure 4-5 Converter Keypad & Display
49
Data Entry Overview
50
Operation and Configuration
51
Digital Communications Protocols
51
HART Protocol
51
Communication
51
Transmission Mode
51
Baudrate
52
Figure 4-6 Hart-Communication
52
Specifications
53
Overview
53
Detailed Specifications
54
Figure 4-7 Converter Keypad and Display
54
Figure 4-8 Outline Dimensions, Vr/Sr in Wall-Mount Housing
55
CHAPTER 5 Start-Up & Operation
56
Start-Up
56
Calibration Parameters
56
Firmware Version
56
Program Protection
56
Error Messages
56
Electrical Interconnections
56
TRIO-WIRL VT/ST4000 Integral
56
Figure 5-1 Instrument Data Tag
56
TRIO-WIRL VR/SR4000 Remote
57
Figure 5-2 Connection Box Trio-Wirl
57
Figure 5-3 Trio-Wirl Vr/Sr
57
Figure 5-4 Connection Box Trio-Wirl Vr/Sr Flowmeter Primary
57
Power Supply Interconnections
58
Figure 5-5 Interconnections between Converter and Flowmeter Primary
58
Figure 5-6 Central Power Supply
58
Figure 5-7 Transmitter Power Supply
58
Figure 5-8 Load Diagram
58
Hazardous Location Installation
58
Power Supplied from a Central Power Supply
58
Power Supplied from Transmitter Power Supply
58
Figure 5-9 Power Supply Interconnection Diagram, Hazardous Locations
59
Fm / Csa Label
59
Contact Output Connections
60
Converter Configuration
60
Additional Configuration Information
60
Data-Entry Check
60
Figure 5-11 Contact Output Connection
60
Meter Size
60
Calibration K-Factor
61
Current Output
61
Figure 5-13 Output Current Characteristics
61
Hardware Configuration
61
Normal Factor
62
Submenu Pulse Output
62
Configuring the Contact Output
63
TRIO-WIRL Menu Structure
64
Configuring Gases, Steam or Liquids
64
Trio-Wirl Menu Display and Selections
65
Changing the Displayed Language
65
Turning Locked Mode On/ off
66
Table 5-1. Top-Level Menu Structure
68
Top-Level Menu Structure
68
Complete Menu Structure Overview and Data Entry
69
Error Display
75
Submenu Error Register
75
Table 5-2. Error Code Listing
75
CHAPTER 6 Troubleshooting
76
CHAPTER 7 Parts List
77
Replacement Parts
77
Flowmeter/Signal Converter Parts
79
Table 7-1. Flowmeter/Signal Converter Parts List
79
Kits / Accessories
80
Table 7-2. Kits / Accessories
80
Table 7-4. Meter Mounting Kits, Vortex Wafer
81
Flange Gaskets
82
Table 7-5. Flange Gaskets
82
4
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ABB TRIO-WIRL ST4000 Specifications
General
Brand
ABB
Model
TRIO-WIRL ST4000
Category
Measuring Instruments
Language
English
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