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PowerFlex 6000
Allen-Bradley PowerFlex 6000 User Manual
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32
Rockwell Automa
tion Publicatio
n 60
00-UM002E-EN-P - April 2018
Chapt
er 2
Driv
e Sy
stem
La
you
t
Figure 2
3 - T
ypical Pow
er Module
Line terminals
Fus
e
Optic fiber socket and
status
indicat
or
Output terminal
31
33
Table of Contents
Default Chapter
2
Important User Information
2
Table of Contents
3
Additional Resources
7
Introduction
7
Preface
7
What Is Not in this Manual
7
Who Should Use this Manual
7
General Precautions
8
Service and Support
8
Commissioning Support
8
Product Environmental Information
9
Chapter 1
11
Introduction
11
Safety Considerations
11
Cascaded "H" Bridge (CHB) Topology
12
Environmental Conditions
12
How It Works
12
Simplified Electrical Diagrams
14
Standards Compliance
18
Chapter 2
19
Drive System Layout
19
Elevation Drawings
19
Isolation Transformer Cabinet
20
Isolation Transformer
22
Isolation Transformer Temperature Monitor
23
Top-Mounted Cooling Fan(S)
24
Incoming Line Power Cable Connections
25
Outgoing Motor Cable Connections
25
Door Position Limit Switch
25
Interlocking
26
Voltage Sensing Board
29
Power Module Cabinet
30
Power Modules
30
Hall Effect Current Sensors (Hecs)
33
Top-Mounted Cooling Fan(S)
33
LV Control Cabinet
34
Control Unit (All Modules)
35
Plc
37
Hmi
37
Ups
38
Chapter 3 Main Interface
39
Drive Setup and Configuration Controls
39
Status Indicators
40
Operation Bar
41
Setup and Monitor Box
41
Main Interface Controls
42
Set Frequency (Hz)
42
Drive Operation Controls
43
View Version Information
44
Alarm
45
Alarm History
46
Trends
47
View Voltage, Current or Frequency Trends
50
Customize a Trend
51
Operation
54
Confirm Bypass Mode
55
Choose Local/Remote Operation
56
Open/Close Drive Input and Output Contactors
57
Open/Close Bypass Contactors
58
Settings
59
System Settings
60
User Parameter Settings
61
Change User Parameters
62
P Parameters
66
Chapter 4 Introduction
87
Daily Inspection
88
Clean the Air Filters
88
Regular Maintenance Intervals
88
Safety
87
Physical Checks (no Medium Voltage or Control Power)
90
Power Connection Inspection
90
Physical Inspection
90
Medium Voltage Testing
91
Maintenance after a Fault Condition
91
Isolation Transformer Cabinet
92
Replace/Clean Door Mounted Air Filters
92
Inspect Top Mounted Cooling Fans
94
Replace Top Mounted Cooling Fans
95
Fan Balance
97
Inspect Isolation Transformer
97
Inspect Voltage Sensing Board
97
Replace Voltage Sensing Board
98
Inspect Door Position Limit Switch
99
Replace Door Position Limit Switch
100
Power Module Cabinet
101
Inspect, Clean, or Replace Door Mounted Air Filters
101
Inspect or Replace Top Mounted Cooling Fans
101
Inspect Power Modules
101
Replace Power Module
101
Replace Power Module Fuses
105
Inspect or Replace HECS
106
Inspect or Replace Door Position Limit Switch
109
LV Control Cabinet
109
Inspect AC/DC Power Supplies
110
Replace AC/DC Power Supplies
110
Inspect UPS
113
Replace UPS
114
Inspect PLC
115
Inspect/Replace Control Unit or Control Boards
115
Inspect the HMI
118
Replace the HMI
119
Replace LV Control Relays
120
Replace LV Control Circuit Breakers
122
Inspect Coils
124
Inspect Contacts
124
Inspect Pilot Lights
124
Inspect Locking and Interlocking Devices
124
Connections
125
Inspect LV Component Terminal and Plug-In Connections
125
Inspect Medium Voltage Cable Connections
125
Inspect Power Cable and Control Wire Terminals
125
Inspect Transformer Secondary Windings
125
Inspect Power Module Input and Output Power Connections
126
General
126
Review Firmware and Hardware
126
Inspect/Review Spare Parts
126
Professional Maintenance Service
127
Miscellaneous Preventive Maintenance Work
127
Tools/Materials/Documentation Requirements
128
Final Report
129
Prepare Final Report
129
Other manuals for Allen-Bradley PowerFlex 6000
Installation Instructions
66 pages
Firmware, Parameters, And Troubleshooting Manual
214 pages
4
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Allen-Bradley PowerFlex 6000 Specifications
General
Brand
Allen-Bradley
Model
PowerFlex 6000
Category
DC Drives
Language
English
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