PICO Series

BEKA PICO Series User Manual

BEKA PICO Series

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© BEKA 201 !6 All rights reserved

BAL2185_PICO_with_PICOtroniX1_PICOtronic_0816_EN

...a product of BEKA

BEKA-MAX

Central lubrication pump PICO

with integrated control unit

PICO-troniX1

PICO-tronic

Revision 08-2016

Original operating-

and

assembly manual

Subject to alterations!

Table of Contents

Default Chapter2
- Table of Contents2
1 Technical Data5
2 Applicable Documents5
3 General Safety Instructions6
- Safety Instructions6
- Qualification and Training of Staff6
- Hazards in Case of Non-Observance of the Safety Instructions7
- Obligations of the Operator / User7
- Safety Instructions for Maintenance, Inspection and Assembly7
- Unauthorized Modification of Spare Parts8
- Inadmissible Modes of Operation8
- Electrostatic Discharge8
- General Hazard Note - Residual Risk8
4 Use in Accordance with the Regulations9
5 Scope of Guarantee9
6 Transport and Storage10
7 General11
- Functional Description of the Central Lubrication System11
- Setup of a Central Lubrication Pump13
- Functional Description of the Central Lubrication Pump PICO14
- Pump Elements15
  - Pump Elements for Progressive Central Lubrication Systems15
  - Pump Elements for Multi Line Central Lubrication Systems17
- Pressure Limiting Valves18
  - Pressure Limiting Valves Without Micro Switch (Standard)18
  - Pressure Limiting Valves with Micro Switch19
- Level Monitoring20
8 Integrated Electronic Control Unit PICO-Tronix120
- Function of Control Unit20
- Operating Mode Cycle Control, Time-Dependent23
- Operating Mode Lubrication Duration24
  - Operating Mode Lubrication Duration Time-Dependent24
  - Operating Mode Lubrication Duration Speed-Dependent24
- Function Level Monitoring25
9 Integrated Electronic Control Unit PICO-Tronic25
- Control Unit Function25
- Operating Mode Cycle Control29
  - Operating Mode Cycle Duration Time-Dependent29
  - Operating Mode Cycle Duration Pulse-Dependent29
- Operating Mode Lubrication Duration30
- Additional Function System Pressure Control32
- Function Level Monitoring32
- Additional Function of Line Rupture Monitoring at Distributor33
- Special Function of External Status Signal33
- Special Function „Adaption to Operating Conditions34
- Special Function „Cycle Locked35
- Error „Lubrication Defecit35
10 Assembly Instructions35
- Assembly of the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronix1 or PICO-Tronic35
- Dimensional Drawing36
- Electric Connection37
- Installation Positions of Pump Elements40
- Assembly of Pump Elements41
  - Demounting of Pump Elements41
  - Installation of Pump Element42
- Set Output Rate for Pump Element PE-120 FV43
- Line Assembly44
11 Start-Up44
- Set Integrated Control Uni44
- Lubricants45
- Lubricant Filling45
  - First Filling of Pump46
  - Filling of Pump48
- Ventilate the System49
- Sense of Rotation Control of Pump49
12 Maintenance50
- General Maintenance50
- Signals of the Integrated Control Unit PICO-Tronix150
- Signals of the Integrated Control Unit PICO-Tronic52
13 Repair54
- Change of Integrated Control Unit54
14 Shutdown56
15 Disposal56
16 Troubleshooting57
17 Spare Part Drawing59
18 Spare Part List60
- Central Lubrication Pump PICO60
- Pump Elements and Pressure Limiting Valve60
- Integrated Control Units61
- Filling Connections61
19 Order Key61
- Order Key for Pump Elements PE-5 to PE-50 for Multi Line Lubrication Systems61
- Order Key for the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronix162
- Order Key Integrated Control Unit PICO-Tronix163
- Order Key for the Central Lubrication Pump PICO with Integrated Control Unit PICO-Tronic64
- Order Key Integrated Control Unit PICO-Tronic66
20 Declaration of Conformity67
21 Declaration of Incorporation69
22 Details of Manufacturer72

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BEKA PICO Series Specifications

General

Brand	BEKA
Model	PICO Series
Category	Water Pump
Language	English

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