Carlyle 06CC User Manual

1
CONTENTS
1.0 GENERAL COMPRESSOR AND CUSTOMER
INFORMATION
1.1 Compressor Model Number Significance ...................................... 3
1.2 Nameplate Significance.................................................................. 6
1.3 Compressor Serial Number Significance ....................................... 8
1.4 Carlyle OEM Compressor Warranty .............................................. 9
1.5 Service Billing and Credit .............................................................. 9
1.6 Carlyle Service Replacement Compressors, Parts, and Support .. 10
2.0 START-UP, TROUBLESHOOTING, AND SERVICE
2.1 Technical Assistance - Carlyle OEM Compressors ..................... 10
2.2 Recommended Start-Up Procedure .............................................. 11
2.3 Troubleshooting Procedure ........................................................... 20
2.4 Service Procedures ....................................................................... 32
2.5 Connection Points — 06D, 06E, and 06CC Compressors ........... 44
2.6 Cross-Sectional View — 06D Semi-Hermetic Compressor ........ 54
2.7 Cross-Sectional View — 06E Semi-Hermetic Compressor......... 55
2.8 Exploded View — 6-Cylinder 06D Compressor ......................... 56
2.9 Exploded View — 6-Cylinder 06E Compressor.......................... 58
2.10 Torque Guide –– 06D and 06CC (16 to 37 Cfm) Compressors... 60
2.11 Torque Guide –– 06E and 06CC (50 to 99 Cfm) Compressors ... 61
3.0 COMPRESSOR AND PARTS DATA
3.1 06D Series Compressors –– Physical Data .................................. 62
3.2 06E Series Compressors –– Physical Data................................... 64
3.3 06CC Series Compressors –– Physical Data................................ 66
3.4 06D, E High Efficiency (H.E.) Compressors ............................... 68
3.5 Compressor Bodies Without Oil .................................................. 68
3.6 Refrigerants and Oils for 06D, E, CC Compressors..................... 69
3.7 Oil Viscosity and Pour Points ...................................................... 71
3.8 Oil Additives ................................................................................ 72
3.9 Oil Pressure .................................................................................. 72
3.10 High Flow Oil Pump (Bearing Head)........................................... 73
3.11 Replacement Oil Pump/Pump End Bearing Package................... 73
3.12 Oil Pressure Safety Switch ........................................................... 74
3.13 06CC, E Discharge Gas Cylinder Head Temperature Sensor and
06E Pressure Relief Valve............................................................ 84
3.14 06D, E Cylinder Head Cooling Fans............................................ 85
3.15 Capacity Control Accessory Packages ......................................... 86
3.16 Capacity Control Coil Packages (06D, E).................................... 88
3.17 Crankcase Heater Data ................................................................. 89
3.18 Compressor Mounting Data ......................................................... 90
3.19 Compressor Service Valves (06D, E, CC) ................................... 90

Carlyle 06CC Specifications

General

Brand	Carlyle
Model	06CC
Category	Air Compressor
Language	English