Duplo DBM-120 Service Manual

11C-M12M0-0004-0 2-27
BROWN
BROWN
BROWN
BROWN
BROWN
BROWN
BROWN
BROWN
BROWN
BROWN
BROWN
EJECT SOL
24VA
24VA
24VA
24VA
070 BROWN
072 BROWN
074 BROWN
076 BROWN
078 BROWN
082 BROWN
085 BROWN
088 BROWN
091 BROWN
094 BROWN
097 BROWN
100 BROWN
103 BROWN
106 BROWN
109 BROWN
112 BROWN
114 BROWN
116 BROWN
120 BROWN
124 BROWN
002 BROWN
001 BROWN
FLAT EJECT PAPER SW
AC100V 50/60Hz
AC120V 60Hz
POWER CORD
RM UNIT
054-10258
99J-8015
BLUE
ORANGE
GRAY
BLUE
BLUE
PURPLE
6
5
4
3
6
5
4
3
2
2
1
1
FOR WRITING ON FPGA
PARALLEL INTERFACE
SERIAL INTERFACE
(For Front Side Machine)
(For Rear Side Machine)
SERIAL INTERFACE
PARALLEL INTERFACE
PINK
BLUE
PURPLE
PINK
BLUE
PURPLE
YELLOW
SKYBLUE
GRAY
PURPLE
YELLOW
SKYBLUE
GRAY
PURPLE
BLUE
GRAY
PINK
BLUE
PURPLE
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
007 PINK
009 BLUE
005 PURPLE
035 PINK
037 BLUE
033 PURPLE
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
044 PURPLE
046 PINK
048 BLUE
052 GRAY
053 BLUE
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
YELLOW
SKYBLUE
GRAY
PURPLE
BACK JOG PAPER SEN
BOOKLET EJECT PAPER SW
MACHINE MOVE HOME SEN
: 96E-8184 (JAPAN)
OPTION SEN
98R-8023
GND
COLLECTOR
ANODE
2
1
3
031 BLUE
029 ORANGE
030 PINK
STAPLE EMPTY L SEN
STAPLE EMPTY R SEN
1
3
2
1
3
2
11C-8031
11C-8031
GND
VOUT
VCC
1
3
2
GND
VOUT
VCC
1
3
2
054-10259
054-10259
OPTION SEN
031 BLUE
030 PINK
029 ORANGE
SIDE JOG MOT
WHITE
BLACK
BLACK
RED
99J-8103
11C-8106
003-80589
11C-8105
99A-8013
99A-8013
99A-8013
99A-8013
99A-8013
99A-8013
DC7.3V 7.3W
DC7.3V 7.3W
DC7.3V 7.3W
DC7.3V 7.3W
DC7.3V 7.3W
98R-8023
98R-8023
98R-8023
FG
DC24V 72Ω
DC24V 36Ω
115 PURPLE
J15
DC24V 1W
DC24V 4W
COUNTER
FEED CL
FLAT GATE SOL
CL
COU
SOL
SOL
WHITE
BLUE
BLUE
WHITE
WHITE
22
11
22
11
22
11
22
11
FLAT GATE SOL
125 PURPLE
121 SKYBLUE
117 GRAY
EH14T
OUTPUT 1 (NC)
COUNTER
24V
OPTION1 SOL
24V
FEED CL
24V
24V
OPTION2 SOL
24V
24V
EJECT CORLO SOL
24V
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BLUE
PURPLE
PINK
BLUE
PURPLE
PINK
GND
ANODE
COLLECTOR
2
1
3
GND
ANODE
COLLECTOR
2
1
3
BACK JOG HOME SEN
BACK JOG MOT
SPM
B–
24V
B
A
24V
A–
6
5
1
4
3
2
SPM
B–
24V
B
A
24V
A–
6
5
1
4
3
2
J10
113 YELLOW
111 SKYBLUE
110 GRAY
108 PURPLE
107 YELLOW
105 SKYBLUE
104 GRAY
102 PURPLE
PHD16T
B–
B
A
A–
B–
B
A
A–
24V
24V
24V
24V
24V
24V
24V
24V
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BACK JOG UNIT MOT
PURPLE
BLUE
GRAY
BLUE
PINK
STOPPER PAPER SW
STOPPER HOME SEN
SIG (N.C.)
GND
2
1
GND
ANODE
COLLECTOR
2
1
3
YELLOW
SKYBLUE
GRAY
PURPLE
STOPPER MOT
SPM
B–
24V
B
A
24V
A–
6
5
1
4
3
2
STOPPER UNIT MOT
SPM
B–
24V
B
A
24V
A–
6
5
1
4
3
2
J11
SPM
B–
24V
B
A
24V
A–
6
5
1
4
3
2
101 YELLOW
099 SKYBLUE
098 GRAY
096 PURPLE
095 YELLOW
093 SKYBLUE
092 GRAY
090 PURPLE
089 YELLOW
087 SKYBLUE
086 GRAY
084 PURPLE
PHD24T
B–
B
A
A–
B–
B
A
A–
B–
B
A
A–
24V
24V
24V
24V
24V
24V
24V
24V
24V
24V
24V
24V
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
11C-8104
11C-8103
054-10248
11C-8102
11C-8101
11C-8101
98Y-8516
OP UNIT
11C-8501)
(cf. MC CIRCUIT
DC24V 0.14A
DC24V 0.32A
MACHINE MOVE MOT–
MACHINE MOVE MOT
3
3
2
2
1
1
FROM MC UNIT J07
J13
DOOR SW
STACKER MOT
MACHINE MOVE MOT
M
COM
N.O.
M
080 GRAY
045 YELLOW
083 YELLOW
081 PURPLE
BLUE
YELLOW
ORENGE
BLACK
RED
079 ORANGE
047 PINK
049 BLUE
5
5
4
4
3
3
2
2
1
1
2
2
1
1
EH06T
24VA
STACKER MOT
DOOR
24V
6
5
4
3
2
1
J12
DC24V 1 5A
DC24V 77W
DC24V 77W
DC24V 38.5W
FEED MOT
STAPLE MOT
KNIFE MOT
FOLD FEED MOT
M
M
M
M
WHITE
RED
077 SKYBLUE
BLACK
RED
BLACK
RED
BLACK
RED 075 PURPLE
073 YELLOW
071 SKYBLUE
2
1
2
1
2
2
1
1
2
2
1
1
2
2
1
1
VH08T
FEED MOT
FOLD FEED MOT
KNIFE MOT
STAPLE MOT
8
7
6
5
4
3
2
1
(cf. RM CIRCUIT
(cf. OP CIRCUIT
99J-8503)
11C-8007
054-10246
054-10246
98R-8023
98R-8023
98R-8023
98R-8023
98R-8023
98R-8023
98R-8023
98R-8023
98R-8023
98R-8023
98R-8023
: 055-10212 (UK)
: 055-10209 (USA)
REMOTE POWER SWITCH
11C-8502)
11C-8013
11C-8021
J16
CN4
1
3
5
2
4
REM SW-A
REM SW-C
REM SW-B
127 BLUE
126 ORANGE
CN5
1
2
24V
GND
POWER
POWER–
6V
3
4
5
J05
069 BLUE
068 ORANGE
067 BLUE
066 GRAY
065 BLUE
064 PURPLE
CN3
CN2
CN1
2
3
4
1
5
6
7
8
SCL
GND
SDA
GND
GND
6V
GND
2
3
4
1
5
6
7
8
SCL
GND
SDA
GND
GND
6V
GND
2
3
4
1
5
6
7
8
9
10
11
12
13
14
15
16
GND
5V
VO
RS
R/W
E
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
2
3
4
1
5
6
7
8
9
10
11
12
13
14
15
16
GND
5V
VO
RS
R/W
E
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LCD
XH08T
GND
6V
GND
GND
SDA
GND
SCL
8
7
6
5
4
3
2
1
GND
6V
EH02T
2
1
050 ORANGE
044 PURPLE
050 ORANGE
ORANGE
BLUE
YELLOW
SIG (N.C.)
GND
2
1
SIG (N.C.)
GND
2
1
2
2
1
1
034 PINK
036 BLUE
032 SKYBLUE
BLUE
STAPLE PAPER SW
SIG (N.C.)
GND
2
1
SKYBLUE
BLUE
PINK
SIDE JOG HOME SEN
GND
COLLECTOR
ANODE
2
1
3
056 ORANGE
057 BLUE
054 YELLOW
055 BLUE
063 BLUE
062 BLUE
060 PINK
061 PINK
059 YELLOW
058 YELLOW
5
4
3
5
4
3
2
2
1
1
051 BLUE
039 SKYBLUE
043 BLUE
041 PINK
042 BLUE
038 GRAY
040 PINK
STOPPER UNIT HOME SEN
BACK UNIT HOME SEN
GND
COLLECTOR
ANODE
2
1
3
GND
COLLECTOR
ANODE
2
1
3
TO MACHINE MOVE MOT
039 SKYBLUE
045 YELLOW
063 BLUE
062 BLUE
061 PINK
060 PINK
059 YELLOW
058 YELLOW
057 BLUE
056 ORANGE
055 BLUE
054 YELLOW
053 BLUE
052 GRAY
051 BLUE
038 GRAY
049 BLUE
048 BLUE
047 PINK
046 PINK
043 BLUE
042 BLUE
041 PINK
040 PINK
037 BLUE
036 BLUE
035 PINK
034 PINK
033 PURPLE
032 SKYBLUE
J14
EH04T
24VA
GND
5V
DC-6, 8 MOT
4
3
2
1
J08
DSB25P
OPEN
MSEL4 ( 5V)
MSEL3
0V
0V
0V
0V
0V
WAIT
PAPER SWITCH
PAPER OUT
START
JOG/RESET
MSEL2
MSEL1
ERROR
SPEED
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
J03
TM11R-3C-88
DOUT–
GND
6V
DIN–
DIN
CLK–
CLK
DOUT
8
7
6
5
4
3
2
1
J02
TM11R-3C-88
DOUT–
GND
6V
DIN–
DIN
CLK–
CLK
DOUT
8
7
6
5
4
3
2
1
J09
DSB9S
0V
0V
0V
0V
START
READY/SIZE
BUSY
EJECT/SIZE
9
8
7
6
5
4
3
2
1
STAPLE EMPTY L SEN
STAPLE EMPTY R SEN
J07
FLAT EJECT PAPER SW
PHD32T
32
31
0V
0V
5V
5V
0V
BOOKRET EJECT PAPER SW
0V
STOPPER PAPER SW
0V
STAPLE PAPER SW
MACHINE MOVE INDEX SEN
STOPPER HOME SEN
STOPPER UNIT HOME SEN
BACK UNIT HOME SEN
BACK JOG HOME SEN
SIDE JOG HOME SEN
0V
0V
0V
5V
5V
0V
0V
5V
5V
0V
0V
5V
5V
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
INPUT1 (NC)
028 BLUE
024 YELLOW
026 PINK
027 BLUE
023 GRAY
025 PINK
FEED INDEX SEN
FOLD FEED INDEX SEN
KNIFE INDEX SEN
STAPLE INDEX SEN
022 BLUE
018 PURPLE
020 PINK
017 SKYBLUE
021 BLUE
019 PINK
016 BLUE
012 ORANGE
014 PINK
015 BLUE
011 YELLOW
013 PINK
010 BLUE
006 GRAY
008 PINK
STAPLE HOME SEN
KNIFE HOME SEN
GND
COLLECTOR
ANODE
2
1
3
GND
COLLECTOR
ANODE
2
1
3
GND
COLLECTOR
ANODE
2
1
3
GND
COLLECTOR
ANODE
2
1
3
GND
COLLECTOR
ANODE
2
1
3
GND
COLLECTOR
ANODE
2
1
3
GND
COLLECTOR
ANODE
2
1
3
J06
024 YELLOW
023 GRAY
028 BLUE
027 BLUE
026 PINK
025 PINK
022 BLUE
021 BLUE
019 PINK
020 PINK
018 PURPLE
017 SKYBLUE
016 BLUE
015 BLUE
014 PINK
013 PINK
012 ORANGE
011 YELLOW
010 BLUE
009 BLUE
008 PINK
007 PINK
006 GRAY
005 PURPLE
BACK JOG PAPER SEN
FEED INDEX SEN
FOLD FEED INDEX SEN
KNIFE INDEX SEN
STAPLE INDEX SEN
KNIFE HOME SEN
MACHINE MOVE HOME SEN
0V
0V
5V
5V
0V
0V
5V
5V
0V
0V
5V
5V
0V
0V
5V
5V
0V
0V
5V
5V
STAPLE HOME SEN
PHD30T
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
MC UNIT
AC (L) IN
AC (N) N
1
3
FG
FG
AC (L)
AC (L)
AC (N)
AC (N)
202 BLACK
201 WHITE
AC (L)
FG
FG
AC (N)
CN3
CN2
CN1
GND
GND
GND
1
2
3
4
5
6
24V
24V
24V
CN2
AC220 to 240V 50/60Hz FG
3
2
1
1
2
3
4
5
6
7
8
SWITCHING POWER SUPPLY
FG
FG
1
2
3
4
5
AC (L)
206 GRAY
205 BLACK
204 PURPLE
2
1
2
3
4
5
AC (N)
J01
J17
004 BLUE
003 BLUE
PHD10T
GND
TDI
TMS
VCC
TDO
GND
TCK
10
9
8
7
6
5
4
3
2
1
VH05T
FG
0V
0V
24V
24V
5
4
3
2
1
7. OVERALL SCHEMATIC DIAGRAM
Note 1) COU : Counter
Note 2) SOL : Solenoid
Note 3) SPM : Stepper Motor
Note 4) M : Motor
Note 5) CL : Clutch

Duplo DBM-120 Specifications

General

Brand	Duplo
Model	DBM-120
Category	Folding Machines
Language	English