APPENDIX B: MATERIAL SETTINGS
Fusion Pro Suggested Material Settings (CO2)
Material DPI/Freq. 50 watt 60 watt 80 watt 120 watt
Acrylic
Photo Engraving 300 DPI 100s 50p 100s 45p 100s 40p 100s 30p
Text/Clipart Engraving 300 DPI 100s 70p 100s 65p 100s 60p 100s 55p
Text/Clipart Engraving 500 DPI 100s 65p 100s 60p 100s 55p 100s 50p
Cutting 1/8” (3 mm) 100 f 6s 100p 8s 100p 12s 100p 20s 100p
Cutting 1/4” (6 mm) 100 f 3s 100p 4s 100p 6s 100p 10s 100p
Cutting 3/8” (9.5 mm) 100 f 2s* 100p 2s* 100p 3s 100p 5s 100p
Cutting 1/2” (13 mm) 100 f 2s 100p
Cutting Note: Adjusting the standard focus distance so it is closer to the lens by about .080” (2 mm) will
produce better edge quality when cutting 1/4”(6mm) acrylic and thicker. Two passes can be used for cutting
thicker materials. There are two types of acrylic: cast is better for engraving (it creates a frosted look when
engraved) and extruded acrylic produces a much better flame polished edge.
Alumamark
Engraving 300 DPI 100s 35p 100s 25p 100s 20p 100s 15p
Engraving 500 DPI 100s 25p 100s 15p 100s 10p 100s 5p
Anodized Aluminum
Photos/Clipart 400 DPI 100s 45p 100s 40p 100s 35p 100s 30p
Photos/Clipart 500 DPI 100s 40p 100s 35p 100s 30p 100s 25p
Text 500 DPI 100s 50p 100s 45p 100s 40p 100s 35p
We find when engraving anodized aluminum, text appears best at 500 DPI, but photos and clipart can be
engraved with great detail down to 400DPI.
Cork
Engraving 300 DPI 100s 40p 100s 35p 100s 30p 100s 25p
Fleece
Engraving 200 DPI 100s 25p 100s 20p 100s 15p 100s 10p
When engraving fabric, try changing the graphic to 80% gray and use the Jarvis dithering pattern for the best
results. Every fabric you are cutting will need to have adjusted setting - find a small swatch of the fabric you
can test first.
Glass
Engraving 300 DPI 25s 100p 30s 100p 35s 100p 40s 100p
When etching glass, try changing the graphic to 80% gray before engraving and using the Jarvis dithering
pattern. You can also diuse heat by covering the glass with a thin sheet of dish soap.
Leather
Photo Engraving 300 DPI 100s 30p 100s 25p 100s 20p 100s 15p
Text/Clipart Engraving 500 DPI 100s 35p 100s 30p 100s 25p 100s 20p
Cutting 1/8” (3 mm) 50 f 40s 100p 50s 100p 60s 100p 75s 100p
Mat Board
Cutting 50 f 25s 40p 25s 30p 30s 40p 30s 30p
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