Initial System Setup
312359R 17
Initial System Setup
Complete the following steps in order, as they apply to
your specific system, for initial system setup.
1. Check your shipment for accuracy. Ensure you have
received everything you ordered. See Component
Identification, page 18, to familiarize yourself with
typical system components.
2. Mount caster kit, if ordered. See your kit manual.
3. Replace USB label (front of control panel) with
correct language version, if needed.
4. Replace Alarms Codes label (under fluid control
valves) with correct language version, if needed.
5. Ground all equipment in the work area. See
Grounding on page 27.
6. For non-hazardous location sprayers without
primary fluid heaters and junction box, connect the
supplied power cord. See Connect Power Source,
page 27, for instructions.
7. For hazardous location sprayers, connect
explosion-proof heaters. See Connect
Explosion-Proof Heaters, page 30, and your
heater manual.
8. Connect air supply line. See Connect Air Supply,
page 30, for instructions and recommendations.
9. Connect fluid hose assembly, including whip hose
and gun. See Connect Fluid Hose Assembly,
page 31, for instructions. Also connect remote mix
manifold, if ordered. See your Mix Manifold manual
for installation and parts information (Related
Manuals, page 3).
10. Add heating fluid to 25 gallon heated hoppers and
service agitator and feed pumps for service, if
applicable.
NOTE: A minimum of 12 gallons (45 liters) of ethylene
glycol and 12 gallons of water is needed, plus additional
water is needed if a water heated hose is used.
NOTE: A minimum of 10 gallons (39 liters) of “A” and “B”
materials are needed to load the hoppers and prime the
system.
NOTE: A minimum of 25 gallons (95 liters) of solvent is
required for flushing.
NOTE: Empty metal pails for both “A” and “B” materials
are required for flushing.