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Honda CRF450R 2012 Service Manual

Honda CRF450R 2012
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l
l
Be careful
nor
fO
drop the bolts into
the
crankcase.
Be
careful not to
drop the
decompressor shaft
Md
decompressOf
p
lung
e
r,
Insert
the
stopper
tool
into
the
cam
chain
tensioner
lifter
.
Turn the stopper
1001
clockwise
fully
and lock the
cam chain tensioner lifter by pushing the handle.
TOOL:
Tensioner s
topp
er 070MG·0010100 or
07AMG-001A100
(U
.S.
A.
onl
y)
A
tool
can easily be
made
from
a
thin
(1
mm
thick
)
piece
of
steel
as
shown.
Loosen the one cam sprocket bolt.
Turn
the
crankshaft clockwise
one
turn
,
and
remove
the other cam sprocket bolt.
Turn
the crankshaft clockwise
one
turn
again
, and
remove the remaining cam sprocket bolt.
Remove the cam sprocket
from
the camshaft and
cam
chain.
Suspend the cam chain
with
a piece
of
wire
to
prevent
it
from
falling into the crankcase.
Make sure the piston is at
TOC
(Top Dead Center) on
the compression stroke.
l oosen the camshaft holder
mounting
bolts in a
crisscross panern
in
two
or
three steps.
Remove the camshaft holder assembly.
Va
l
ve
lifters are installed
into
the camshaft
hol
der
assembly.
The shims may stick
to
the inside
of
the valve
lifters. Do not
allow the shims to
drop
into the
crankcase.
Be
careful
not
to
drop the decompressor shaft
and decompressor plunger.
CYLINDER HEADIVALVES
19mm
12mm
+
J
0
3.
5m
.~
I
f
8.Smm
m
9-17

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Honda CRF450R 2012 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio12.5:1
InductionProgrammed Fuel Injection (PGM-FI), 46mm throttle body
IgnitionCDI
TransmissionClose-ratio five-speed
Final Drive#520 chain; 13T/48T
Front BrakeSingle 240mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire120/80-19
Seat Height37.6 inches
Ground Clearance13.2 inches
Front Suspension12.2 inches travel
Rear SuspensionPro-Link Showa single shock with spring preload, rebound and compression damping adjustability; 12.4 inches travel
Rake27° 04'
Trail4.6 inches
Wheelbase58.3 inches
Curb Weight249 pounds

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