HYDRAULIC BRAKE
ASSEMBLY
Replace the PIston, Dip the piston and master cylinder
1.
0 .
in
brake
cups, sprmg, snap fluid.
nng
and
boor
as
a Install the spring to the
piston
.
set, do not
$ubsutute
indMdw/
pans.
When installing the Install the piston assembly
into
the
master
cylinder.
cups,
do not
alJaw
the
lIps
to
rum
mSldeour
Be
certain
the
snap
Install the snap ring using the special tool.
ring is firmly seared
In
t
he
groove.
TOOL
:
Snap ring pliers 07914·SA50001
Apply
si
licone grease
to
the inside of the boot.
Install
the
boot to the mast
er
cylinder.
Install the brake lever.
Apply
silicone grease to the
pivot
bolt
sliding
sur-
face.
Install and
tighten
the
pivot
bolt
to
the specified
torque.
TORQUE: 1.0 N'm (0.'
kgf
·m, 0.7
Ibf
·ft)
Tighten the
pivo
t
nut
to
the specified torque.
TORQUE: 5.9 N'm
(0
.6 kgf·m, 4.
4Ibf
·ft)
Install
the dust cover.
INSTALLATION
BRAKE
Place the master
cylinder assembly on the handle-
bar. MASTER
CYLINDER
16-14
Align
the end
of
the master cylinder
with
the
paint
m
ar
k
on
the handlebar.
Install the master cylinder
holder
with
the
·UP·
mark facing
up
.
T
ig
hten the
upper
bolt first, then the
lower
bolt
to
the specified torque.
TORQUE: 9.9 N·m
(1
.0 k
gf
·m. 7.3
Ibf
·
tt
)
PISTON
"
,
PIVOT
BOl
Tf NUT
PAINT MARK
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