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HySpeed HT2000LHF
Hypertherm HySpeed HT2000LHF User Manual
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APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGING
a-14
HySpeed H
T2000LH
F
Instruction Manual
6
173
175
Table of Contents
English
10
Electromagnetic Compatibility (EMC
8
Warranty
9
Table of Contents
10
Recognize Safety Information
17
Cutting Can Cause Fire or Explosion
17
Follow Safety Instructions
17
Electric Shock Can Kill
18
Cutting Can Produce Toxic Fumes
18
A Plasma Arc Can Cause Injury and Burns
19
Arc Rays Can Burn Eyes and Skin
19
Grounding Safety
19
A Plasma Arc Can Damage Frozen Pipes
20
Additional Safety Information
20
Gas Cylinders Can Explode if Damaged
20
Pacemaker and Hearing Aid Operation
20
Noise Can Damage Hearing
20
Compressed Gas Equipment Safety
20
Warning Label
21
Français
22
Section 1A
22
Sécurité
22
Danger Avertissement Précaution
23
Détonation de L'hydrogène Lors du Coupage de L'aluminium
23
Identifier Les Consignes de Sécurité
23
Le Coupage Peut Provoquer un Incendie Ou Une Explosion
23
Risque D'explosion Argon-Hydrogène Et Méthane
23
Suivre Les Instructions de Sécurité
23
Le Coupage Peut Produire des Vapeurs Toxiques
24
Les Chocs Électriques Peuvent Être Fatals
24
Prévention des Chocs Électriques
24
L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
25
Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
25
Mise À la Masse Et À la Terre
25
Torches À Allumage Instantané
25
Le Bruit Peut Provoquer des Problèmes Auditifs
26
Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
26
Pacemakers Et Prothèses Auditives
26
Pacemakers Et Prothéses Auditives
26
Sécurité des Bouteilles de Gaz Comprimé
26
Un Arc Plasma Peut Endommager Les Tuyaux Gelés
26
Étiquette de Sécurité
27
Argon-Hydrogen Manifold - Optional
28
Digital Remote Voltage & Current Control Console
28
Gas Console
28
Hyspeed HT2000LHF System Components
28
Hyspeed LHF Machine Torch
28
Power Supply
28
Programmable Remote Voltage & Current Control Console
28
Specifications
28
Commandthc - Optional
29
Initial Height Sensing - Optional
29
Remote Current Control Console
29
Specifications
29
System Requirements
29
Timer/Counter - Optional
29
Water Muffler - Optional
29
Hyspeed LHF Machine Torch
30
Power Supply
30
Argon-Hydrogen Manifold - Optional
31
Gas Console
31
Digital Remote Voltage & Current Control Console
32
Programmable Remote Voltage & Current Control Console
32
Remote Current Control Console
32
Commandthc - Optional
33
Initial Height Sensing (IHS) - Optional
33
Timer/Counter - Optional
33
Water Muffler - Optional
33
Claims
34
Gas Requirements
34
Installation
34
Installation Requirements
34
Upon Receipt
34
Gas Supply Plumbing
35
Grounding Requirements
36
Torch Coolant Requirements
36
Line Disconnect Switch
37
Noise Levels
37
Power Requirements
37
Connecting the Power
38
Positioning the Power Supply
38
Power Cable
38
Optional Equipment
40
System Units Placement
40
Torch Lifter Requirement
40
Water Muffler
40
Power Supply Connections
43
Gas Console Connections
47
Connecting the Torch Leads to the Torch
50
Routing the Torch Leads
50
Valve Cluster and Torch Connections
50
Valve Cluster Connections
51
Mounting the Machine Torch
53
Torch Alignment
53
Front Panel Controls and Indicators
54
Operation
54
Power Supply
54
Status Indicators before Startup
54
Gas Console
55
Digital Remote Voltage & Current Control Console
56
Programmable Remote Voltage & Current Control Console
56
Remote Current Control Console
56
Set Switches and Check Torch
57
System Checkout
57
Timer/Counter
57
Turn Gases on
57
Adjust Cut Flow Gases and Check Initial Height Sensing (IHS)
58
Adjust Preflow Gases
58
Turn Power Supply on and Adjust Voltage/Current
58
Check Torch Height Control (THC) and Digital Remote Voltage & Current Console
59
Final Torch Adjustment
59
Check Torch
60
Daily Startup
60
Noise Levels
60
Adjust Preflow Gases
61
Turn Gases on
61
Turn Power Supply on and Adjust Voltage & Current
61
Adjust Cut Flow Gases and Prepare for Cutting
62
Common Cutting Faults
62
Cut Charts
63
Technical Questions
63
Cut Chart and Consumable Parts Index
64
Changing Consumable Parts
84
Removal and Inspection
84
Replacement
85
Changing the Water Tube
86
How to Optimize Cut Quality
87
Maximize the Life of Consumable Parts
87
Plasma Set-Up Tips
87
Tips for Table and Torch
87
Additional Factors of Cut Quality
88
Additional Improvements
89
Introduction
90
Maintenance
90
Routine Maintenance
90
Torch and Torch Leads
90
Power Supply
91
Gas Console
92
Start Sequence
92
Initial Checks
93
Troubleshooting
95
Status Led Troubleshooting
98
Chopper Module Test Procedure
101
Error Codes
103
Check Reservoir Coolant
104
Coolant Flow Test Procedure
104
Verify Flow Rate Return from Torch
104
Check Pump, Motor and Solenoid Valve (V1)
105
Verify Flow Rate to Torch
105
Torch Coolant Draining
106
Preventive Maintenance Schedule
108
Introduction
110
Parts List
110
Power Supply: Front Panel
111
Power Supply: Control Panel
112
Power Supply: THC Assembly (Optional)
112
Power Supply: Center Wall Right Side
113
Power Supply: Center Wall Left Side
114
Power Supply: Front Wall Inside
115
Power Supply: Rear Wall Inside
116
Power Supply: Rear Wall Outside
117
Gas Console
118
Digital Remote Voltage & Current Control Console
119
Programmable Remote Voltage & Current Control Console
120
Initial Height Sensing Control Console
121
Argon-Hydrogen Manifold
122
Remote Current Control Console
123
Timer/Counter
123
Hyspeed HT2000LHF Torches
124
Gas Console
129
Power Supply
129
Recommended Spare Parts
129
Introduction
130
Wiring Diagram Symbols
130
Wiring Diagrams
130
Appendix Aargon-Hydrogen CUTTING and GOUGING
162
Benzotriazole Safety Data
175
Propylene Glycol Safety Data
175
Appendix Cinitial HEIGHT SENSING CONNECTIONS
186
Appendix Delectromagnetic COMPATIBILITY
191
Appendix Eair FILTERS
194
Appendix Faeration MANIFOLD for CUTTING ALUMINUM
196
Appendix Giec SYMBOLS
198
Appendix Hsystem GROUNDING
200
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Hypertherm HySpeed HT2000LHF Specifications
General
Brand
Hypertherm
Model
HySpeed HT2000LHF
Category
Welding System
Language
English
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