Idex HALE SmartCAFS User Manual

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©HALE PRODUCTS, INC. Our policy is one of continuous development. We therefore
reserve the right to amend specifications without notice or obligation.
ON-SCREEN WARNINGS AND INFORMATION ........................................................................ 75
MAINTENANCE MINDER ............................................................................................................ 76
ROUTINE MAINTENANCE .......................................................................................................... 78
AIR COMPRESSOR MOISTURE DRAIN ................................................................................................. 79
OIL AND OIL FILTER ........................................................................................................................... 80
COOLING WATER STRAINER ............................................................................................................... 81
AIR CLEANER ELEMENT ...................................................................................................................... 81
COMPRESSOR BELT MAINTENANCE ...................................................................................... 82
REMOVE BELT GUARD ....................................................................................................................... 82
CHECKING BELT TENSION ................................................................................................................... 83
ADJUSTING BELT TENSION ................................................................................................................. 84
HOT SHIFT CLUTCH MAINTENANCE ........................................................................................ 85
CHANGING CLUTCH OIL ...................................................................................................................... 85
MAINTENANCE SCHEDULE FOR SMARTCAFS....................................................................... 86
MAINTENANCE OPERATIONS PUMP – SMARTCAFS ............................................................. 87
CAFS MIXING MANIFOLD – GREASING BALL VALVE ............................................................................. 87
LUBRICANTS: ................................................................................................................................. 87
VACUUM TEST PUMP MANIFOLD ......................................................................................................... 88
PRESSURE TEST – PERFORMED WITHOUT PUMP RUNNING .................................................................... 88
CAFS - SETTING THE AIR BALANCE CONTROL VALVES ......................................................................... 89
1. SYMPTOMS OF IMPROPER ADJUSTMENT .................................................................................................................. 89
2. FUNCTIONALLY TEST SMART CAFS AIR PRESSURE /WATER PRESSURE & ADJUST MATCH ....................................... 89
CAFS – HOT SHIFT CLUTCH ENGAGEMENT ......................................................................................... 91
1. THE HOT SHIFT CLUTCH IS ENGAGED WHEN THE CAFS SWITCH IS ACTIVATED. ........................................................... 91
3. SETTING THE HOT SHIFT CLUTCH ENGAGEMENT: ...................................................................................................... 91
RECOMMENDED SPARES KIT FOR SERVICE ......................................................................... 92
HALE PUMP ILLUSTRATED PARTS LIST ................................................................................. 92
COMPRESSOR ILLUSTRATED PARTS LIST ............................................................................ 92
FOAM UNIT ILLUSTRATED PARTS LIST .................................................................................. 92
PARTS LIST ................................................................................................................................. 93
MAJOR ASSEMBLIES .......................................................................................................................... 93
SMARTCAFS200 WIRING HARNESS ................................................................................................... 95
THERMAL RELIEF VALVE ..................................................................................................................... 97
PARTS LIST – SUCTION MANIFOLD ....................................................................................................... 98
PARTS LIST – DISCHARGE MANIFOLD ................................................................................................... 99
PARTS LIST – BELT GUARD & CAFS MIXING MANIFOLD ...................................................................... 100
PARTS LIST – OIL FILTER & STRAINER ............................................................................................... 101
PARTS LIST – COMPRESSOR............................................................................................................. 102
PARTS LIST – SEPARATOR, OIL RESERVOIR ....................................................................................... 104
QUICK REFERENCE GUIDE/TROUBLESHOOTING ............................................................... 107
AIR INJECTION/CONTROL ............................................................................................................. 107
COMPRESSOR OPERATION ................................................................................................................ 110
CAFS OPERATION ....................................................................................................................... 114
LIMITED WARRANTY ............................................................................................................... 116

Idex HALE SmartCAFS Specifications

General

Brand	Idex
Model	HALE SmartCAFS
Category	Water Pump
Language	English