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jcb
Compact Loader
1CX
jcb 1CX User Manual
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i
Section K
Engine
9803/8550
Section K
i
Issue 4*
Contents
Page No.
Specification
Technical Data - XUD Engine
1 - 1
Technical Data - 100 Series Engine up to machine no. 807552
1 - 2
Technical Data - 400 Series Engine from machine no. 807553
1 - 3
Removal and Replacement
2 - 1
*
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
234
236
Table of Contents
Section 1
7
Table of Contents
7
Identifying Your Machine
8
Torque Settings
10
Service Tools
14
Hydraulics
15
Sealing and Retaining Compounds
17
Section 2
19
Safety Notices
20
General Safety
21
Maintenance Safety
22
Operating Safety
22
Safety Decals
24
Section 3
27
Lubricants Health and Safety
31
Routine Maintenance Section
31
Fuel System
32
Service Schedules
33
Loader Arm Safety Strut
35
Greasing
36
Body and Framework
39
Checking Seat Belt Condition and Security
39
Checking Slew Oil Level
39
Oiling Control Levers
39
Oiling Door Hinges
39
Battery Safety
40
Checking the Electrolyte Level
40
Electrical System
40
Changing the Filter
43
Checking the Fluid Level
43
Hydraulic System
43
Checking the Oil Levels
45
Drive Chain Lubrication
45
Checking the Wheel Bolt Torques
47
Inflating the Tyres
47
Non-Inflatable Tyres
47
Tyre Table
47
Tyres and Wheels
47
Air Filter
48
Changing the Elements
48
Checking the Oil Level - XUD Engine
49
Changing the Oil and Filter - XUD Engine
50
Changing the Oil and Filter - 100 Series Engine up to Machine No. 807552
51
Checking the Oil Level - 100 Series Engine up to Machine No. 807552
51
Renewing the Engine Breather from Machine No. 807553 10 - 5B
54
Draining the Fuel Filter - XUD Engine
55
Cleaning the Coolant Radiator
59
Coolant Mixtures
59
Changing the Coolant - XUD Engine
60
Checking the Coolant Level - XUD Engine
60
Adjusting the Alternator Belt
62
Fitting a New Alternator Belt
62
Section 4
63
Quick Release Couplings
64
6-In-1 Shovels
66
General Purpose and Light Duty Shovels
66
Pallet Forks
67
Manure/Silage Fork with Top Grab
68
Attachment Frame
69
Section 5
71
Body and Framework Section B
72
Floor Plates
72
Removal and Replacement
72
Loader Arm
73
Kingpost Assembly
77
Removal and Replacement up to Machine No. 807225
77
Removal and Replacement from Machine No. 807226
79
Section 6
81
Light Bulbs
82
Technical Data
82
Up to Machine No. 751599
83
From Machine No. 751600 to 752370
84
Circuit Protection
85
From Machine No. 752371
85
Test Methods
87
Measuring Continuity
88
Measuring DC Voltage
88
Measuring Resistance
88
Testing a Diode or Diode Wire
89
Maintenance
90
Safety
90
Battery Testing
91
Alternator
92
Charging Test
92
Service Precautions
92
Removal and Replacement
93
XUD Engines
93
Dismantling and Assembly
95
Starter Motor
96
Starting Circuit Test
96
Removal and Replacement
97
Circuit Diagram
98
Up to Machine No. 751599
98
From Machine No. 751600 to 752370
101
From Machine No. 752371 to 752675
102
From Machine No. 752676
105
Section 7
111
Connecting/Disconnecting Hydraulic Hoses
119
Contaminant Standards
120
Effects of Contamination
120
Filters
120
Hydraulic Contamination
120
Hydraulic Fluid Quality
120
Cleaning Operation
121
General Description up to Machine No. 752462
123
General Description from Machine No. 752463
124
Operation
127
Drive Motor Operation
128
Removal and Replacement
134
Pump/Engine Coupling
135
Start-Up Procedure
137
Check Valves
139
Dismantling and Assembly
139
Hydrostatic Pump up to Machine No. 751011
139
Separating Front and Rear Pumps
139
Shaft Seal
139
Trunnion Covers
139
Dismantling and Assembly
141
Fault Finding
144
Pumps (Cont'D)
144
Dismantling and Assembly
146
Hydrostatic Pump from Machine No. 751012
146
Removal and Replacement
146
Shaft Seal
146
Charge Check and High Pressure Relief Valves
147
Charge/Anti-Stall Valve
148
Pump Neutral Adjustment
149
Fault Finding
150
Auxiliary Pump
155
Dismantling and Assembly (Standard)
155
Removal and Replacement
155
Dismantling and Assembly (High-Flow)
157
Drive Motors
158
Dismantling and Assembly
161
Loader/Excavator Circuit Problem Solving
169
Loader Valve
171
Dismantling and Assembly
174
Main Relief Valve and Auxiliary Relief Valves
174
Pressure Testing
175
Check Valve
177
Dismantling and Assembly
179
Excavator Valve
179
Dismantling and Assembly
181
Hydraclamp Valve
181
Adjusting the Pressure Reducing Valve Cartridge
183
Pressure Reducing Solenoid Valve
183
Removal and Replacement
185
Servo Joysticks
185
Dismantling and Assembly
191
Typical Ram
191
Hydraulic Filter
197
Removal and Replacement
197
Removal and Replacement
198
Suction Strainer
198
Specification
236
Technical Data - XUD Engine
236
Technical Data - 100 Series Engine up to Machine No. 807552
237
Technical Data - 400 Series Engine from Machine No. 807553
238
Removal and Replacement
240
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jcb 1CX Specifications
General
Brand
jcb
Model
1CX
Category
Compact Loader
Language
English
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