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JUKI
Sewing Machine
IT-100D
JUKI IT-100D Engineer's Manual
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(2) Block diagram B (for SC-916)
1-PHASE 200V
3-PHASE 200V/
1-PHASE 100V
NEW MINI
ELCO
BOX FAN
NEW MINI
NEW MINI
RED
BLACK
ELCO
ELCO
NEW MINI
NEW MINI
NEW MINI
YELLOW
NEW MINI
MACHINE MAIN
SHAFT
AC SERVO
MOTOR
ENCODER
POWER SW
SYNCHRO-
NIZER
PEDAL
STANDING
PEDAL
NEW MINI
NEW MINI
ELCO
NEW MINI
NEW MINI
NEW MINI
ELCO
ELCO
ELCO
NEW MINI
NEW MINI
BLACK
YELLOW
PRESSER LIFTER
SOLENOID
THREAD
DRAW-OUT
5-PHASE STEPPING
MOTOR ORIGIN
SENSOR
ELCO
BT SWITCH
MIRROR SWITCH
SP SWITCH
WIPER SOLENOID
TENSION RELEASE SOLENOID
MON LED
THREAD TRIMMING SOLENOID
SAFETY SWITCH
REGENERATIVE
RESISTANCE
GREEN
MOTOR DRIVE
SIGNAL
ENCODER
SIGNAL
SC-916 / IP-100D
3 P
3 P
2 P
BOX INTERNAL
FAN
HEAD FAN
M85405900A0
40016435
40005979
2 P
2 P
2 P
ELCO
CN125
40005988
NEW MINI
2 P
2 P
10 P
4 P
8 P
24V
33V
CN14
CN15
CN11
BLACK
CN23
CN24
CN26
CN25
RED
CN12
T16-1,2,3
CN29
CN22
CN13
CN10
CN21
CN38
CN28
T15
T14
4 P
9 P
40005971
FG
FG
KM000000460
5 P
5 P
3 P
AMP
40005987
40005970
+5V, +12V
40005972
+33V, +24V
40005986
+85V
40005985
HEAD
DISCRIMINATION
30 P
8 P
4 P
4 P
4 P
12 P
7 P
+85V, +24V, +12V, +5V
40015544
PWR PCB
FLT PCB
BTPM PCB
IP-100(D)
CTL PCB
CN30
CN36
CN32
CN31
CN45
CN41
CN44
ELCO
RED
CN58
PC I/F CT
5 P
5 P
5 P
13 P
8 P
CN57
PC I/F LZ
CN59
PC I/F BT
CN54
CN53
CN46
BLUE
CN51
CN40
CN52
CN56
CN49
JTAG
OPTION
40016451
CN61
CN34
16 P
6 P
10 P
2 P
2 P
12 P
6 P
BLUE
40006012/13
CN202
CN201
3 P
3 P
THREAD HOLD
SOLENOID VALVE
SUCTION SOLENOID
VALVE
23530066
26 P
CP-IT PANEL
CN106
26 P
40016689
40008168
SMART
MEDIA
SW CABLE
HX005750000 (WITHOUT
SOFTWARE)
OPTIONAL
4P M90175800A0
3P M90245800A0
CE 40005390
DOMESTIC 100V M90355800A0
40013881
8 P
CN76
JTAG
CN74
CN71
CN72
CN73
BLACK
9 P
ELCO
BLACK
4 P
8 P
8 P
8 P
40017098
40011831
FEED 5-P
STEPPING
MOTOR
BT LEVER
POSITION
SENSOR
ORIGIN
SENSOR
40000046
40000056
CN3
CN2
CN1
6 P
AMP
EARTH CORD M90345800A0
4P 40005975
3P 40005976
CE 40005977
40006021 REV.3 ~
149
151
Table of Contents
Table of Contents
3
Specifications
5
Specifications of the Machine Head
5
Stitch Pattern Table
6
Function List
7
Cautions in Operation
8
Name of each Component
8
Standard Adjustment
10
Height and Inclination of the Feed Dog
10
Adjusting the Feed Timing
10
Adjusting the Feed Timing (Excluding A-SR)
10
Adjusting the Feed Timing (for A-SR Only)
12
Adjusting the Feed Amount
14
Adjusting the Feed Amount (Excluding A-SR)
14
Adjusting the Feed Amount (A-SR Only)
16
Position of the Feed Dog
18
Adjusting the Slippage of Materials (for A-SU and A-DU)
20
Adjusting the Origin of the Needle Rocking Motor
22
Adjusting the Needle Entry Position (in Terms of Needle Rocking Direction)
24
Adjusting the Needle Entry Position (in Terms of Longitudinal Direction)
24
Adjusting the Longitudinal Play at the Needle Bar
24
Position of the Needle Bar Connection Guide
26
Height of the Needle Bar
26
Adjusting the Needle-To-Hook Timing and the Needle Guard
28
Position of the Bobbin Case Stopper
30
Orientation of the Needle Bar Thread Holder
30
Position of the Thread Tension
32
Position of the Pre-Tension
32
Position of the Thread Take-Up Spring Guard
34
Installing the Thread Take-Up Thread Guide B
34
Installing the Thread Take-Up
34
Installation of the Presser Foot
36
Installing and Adjusting the Bobbin Winder Unit
36
Adjusting the Amount of Oil in the Hook (A-SS/-7, A-SU/-7, A-SR)
38
Adjusting the Thread Trimming Unit (Thread Trimmer Type Only)
40
Initial Position of the Moving Knife (Thread Trimmer Type Only)
40
Timing of the Thread Trimming Cam(Thread Trimmer Type Only)
42
Installing/Removing the Knife Unit (Thread Trimmer Type Only)
42
Stop Position of the Needle after Thread Trimming (Needle up Stop)
42
Clearance Provided between the Main Shaft Handwheel and the Stator
44
Position of the Automatic Reverse Stitching Magnet (Excluding A-SR)
44
Adjusting the Thread Tension Releasing Solenoid (Thread Trimmer Type Only)
44
Adjusting the Stitch Length Dial (Excluding A-SR)
46
Adjusting the Lubrication Mechanism (A-SS and A-SU, A-SR Only)
48
Adjusting the Position of the Thread Draw-Out Wire (for the Machine with Thread Trimmer Only)
48
Adjusting the Stroke of the Thread Draw-Out Wire (for the Machine with Thread Trimmer Only)
50
Installing the Wiper Base (WB Type Only)
50
Adjusting the Wiper Solenoid (WB Type Only)
52
Position of the Wiper
52
WB Type
52
CB Type
54
Procedures of Disassembing/Assembling and Cautions
56
Adjusting and Assembling of the Gear Box (Large)
56
Replacing the Motor
58
Replacing the Timing Belt
60
Removing/Installing the Gear Box Cover
62
Disassembling/Assembling the Needle Bar Support Base Shaft (Asm.)
62
Adjusting/Assembling the Reverse Feed Control Lever (A-SR Only)
74
Maintenance
80
Changing Procedure between Single Phase 100 to 120V and 3-Phase 200 to 240V
80
Replacing Procedure of the Printed Circuit Board
81
Maintenance of the Hook Lubricating Pipe Oil Filter
82
Cleaning the Cooling Fan
83
Applying the Exclusive Grease
84
Hook Shaft Gear
88
Adjusting the Needle Rocking Link
89
Lubricating to Face Plate Section (A-SS and A-SU, A-SR Only)
90
Protruding Amount of the Hook Shaft
92
Adjusting the Feed Stepping Motor Unit (A-SR Only)
92
Draining of CB Type
93
Cleaning the Dust Bag of CB Type
93
Operation Panel
94
Names of the Respective Sections
94
Information
96
Matters that Demand Special Attention Regarding the Operation Panel, IP-100
110
Specifications of Sc-915/916
111
Function Setting Procedure of Sc-915/916
111
How to Change over to the Function Setting Mode
111
Function Setting List
115
Detailed Explanation of Selection of Functions
119
External Output/Input Connectors
125
Connector Connection Diagram
125
Error Display
126
Error Code List (Error Display in Panel)
127
Warning List
130
Screws for Attachments
131
Spare Parts
131
Optional Cord
132
Relay Cord a Asm. for Standing Machine (Part No. M9701351AA0)
132
Relay Cord a Asm. for DC24V (Part No. M9703351AA0)
133
Troubles and Corrective Measures
134
With Regard to Lubrication
134
With Regard to Sewing
136
With Regard to Mechanical Components
141
Confirmation
148
Block Diagram
149
Block Diagram a (for SC-915)
149
Block Diagram B (for SC-916)
150
Operation Panel Block Diagram
151
Drawing of Table
152
Custom Pattern Needle Entry Position Data Sheet
153
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JUKI IT-100D Specifications
General
Brand
JUKI
Model
IT-100D
Category
Sewing Machine
Language
English
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