Name: KTM 300 XC-W Six Days TPI 2020
Brand: KTM
Rating: 5 (1 reviews)

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SERIAL NUMBERS 5

5.5 Fork part number

401947-10

The fork part number

is stamped on the inside of the axle

clamp.

5.6 Shock absorber article number

401948-10

Shock absorber article number

is stamped on the top of the

shock absorber above the adjusting ring towards the engine side.

Table of Contents4
Means of Representation8
Symbols Used8
Formats Used8
Safety Advice 29
Use Definition - Intended Use9
Misuse9
Degrees of Risk and Symbols10
Tampering Warning10
Safe Operation10
Protective Clothing11
Work Rules11
Environment11
Owner's Manual12
Important Notes 313
Manufacturer and Implied Warranty13
Fuel, Auxiliary Substances13
Spare Parts, Accessories13
Service13
Figures13
Customer Service13
View of Vehicle14
View of Vehicle, Front Left (Example)14
View of Vehicle, Rear Right (Example)15
Serial Numbers16
Vehicle Identification Number16
Type Label16
Key Number (All EXC Models)16
Engine Number16
Fork Part Number17
Shock Absorber Article Number17
Controls18
Clutch Lever18
Hand Brake Lever18
Throttle Grip18
Switch-Off Button (All EXC Models)18
Switch-Off Button (All XC-W Models)19
Horn Button (All EXC Models)19
Light Switch (All EXC Models)19
Light Switch (All XC-W Models)19
Turn Signal Switch (All EXC Models)20
Emergency off Switch (All EXC Models)20
Start Button20
Map Switch (All Special Models)20
Overview of Indicator Lamps (All EXC Models)21
Overview of Indicator Lamps (All XC-W Models)21
Opening the Fuel Tank Filler Cap21
Closing the Fuel Tank Filler Cap22
Opening 2-Stroke Oil Tank Cap22
Closing 2-Stroke Oil Tank Cap23
Straps (All ERZBERGRODEO)23
Cold Start Button23
Idle Speed Adjusting Screw24
Shift Lever24
Foot Brake Lever25
Side Stand25
Steering Lock (All EXC Models)25
Locking the Steering (All EXC Models)26
Unlocking the Steering (All EXC Models)26
Combination Instrument 727
Combination Instrument Overview27
Activation and Test27
Setting the Kilometers or Miles27
Adjusting Combination Instrument Function28
Setting the Clock29
Viewing the Lap Time29
Display Mode SPEED (Speed)30
Display Mode SPEED/H (Operating Hours)30
Setup Menu30
Adjusting the Unit of Measurement31
Display Mode SPEED/CLK (Time)32
Setting the Clock32
Display Mode SPEED/LAP (Lap Time)32
Viewing the Lap Time33
Display Mode SPEED/ODO (Odometer)33
Display Mode SPEED/TR1 (Trip Master 1)34
Display Mode SPEED/TR2 (Trip Master 2)34
Setting TR2 (Trip Master 2)34
Display Mode SPEED/A1 (Average Speed 1)35
Display Mode SPEED/A2 (Average Speed 2)35
Display Mode SPEED/S1 (Stop Watch 1)36
Display Mode SPEED/S2 (Stop Watch 2)36
Table of Functions37
Table of Conditions and Menu Activation38
Preparing for Use 839
Advice on Preparing for First Use39
Running in the Engine40
Starting Power of Lithium-Ion Batteries at Low Temperatures41
Preparing the Vehicle for Difficult Riding Conditions41
Preparing the Vehicle for Riding on Dry Sand41
Preparing the Vehicle for Riding on Wet Sand43
Preparing the Vehicle for Riding on Wet and Muddy Circuits44
Preparing Vehicle for High Temperatures or Slow Riding44
Preparing the Vehicle for Low Temperatures or Snow45
Riding Instructions46
Checks and Maintenance Measures When Preparing for Use46
Starting the Vehicle46
Starting off47
Shifting, Riding47
Braking48
Stopping, Parking49
Transporting49
Refueling50
Adding 2-Stroke Oil51
10 Service Schedule52
Additional Information52
Required Work52
Recommended Work53
Tuning the Chassis 1155
Checking the Basic Chassis Setting with Rider's Weight55
Compression Damping of the Shock Absorber55
Adjusting the Low-Speed Compression Damping of the Shock Absorber55
Adjusting the High-Speed Compression Damping of the Shock Absorber56
Adjusting the Rebound Damping of the Shock Absorber57
Measuring the Dimension of the Rear Wheel Unloaded57
Checking the Static Sag of the Shock Absorber58
Checking the Riding Sag of the Shock Absorber58
Adjusting the Spring Preload of the Shock Absorber59
Adjusting the Riding Sag60
Checking the Basic Setting of the Fork60
Adjusting the Compression Damping of the Fork61
Adjusting the Rebound Damping of the Fork62
Adjusting the Spring Preload of the Fork (All Six Days Models)63
Handlebar Position64
Adjusting the Handlebar Position64
Service Work on the Chassis 1267
Raising the Motorcycle with a Lift Stand67
Removing the Motorcycle from the Lift Stand67
Bleeding the Fork Legs67
Cleaning the Dust Boots of the Fork Legs68
Removing the Fork Protector68
Installing the Fork Protector69
Removing the Fork Legs69
Installing the Fork Legs70
Removing the Lower Triple Clamp (All Standard EXC/XC-W Models)71
Removing the Lower Triple Clamp (All Special Models)71
Installing the Lower Triple Clamp (All Standard EXC/XC-W Models)72
Installing the Lower Triple Clamp (All Special Models)75
Checking Steering Head Bearing Play77
Adjusting the Steering Head Bearing Play77
Lubricating the Steering Head Bearing79
Removing Front Fender79
Installing Front Fender79
Removing the Shock Absorber80
Installing the Shock Absorber80
Removing the Seat81
Mounting the Seat81
Removing the Air Filter Box Cover82
Installing the Air Filter Box Cover82
Removing the Air Filter83
Installing the Air Filter83
Cleaning the Air Filter and Air Filter Box84
Preparing Air Filter Box Cover for Securing84
Removing the Main Silencer85
Installing the Main Silencer85
Changing the Glass Fiber Yarn Filling of the Main Silencer85
Removing the Fuel Tank86
Installing the Fuel Tank88
Checking the Chain for Dirt89
Cleaning the Chain90
Checking the Chain Tension90
Adjusting the Chain Tension91
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide92
Checking the Frame95
Checking the Link Fork95
Checking Throttle Cable Routing95
Checking the Rubber Grip96
Adjusting the Basic Position of the Clutch Lever96
Checking/Correcting the Fluid Level of the Hydraulic Clutch97
Changing the Hydraulic Clutch Fluid98
Removing the Engine Guard (All Special Models)99
Installing the Engine Guard (All Special Models)99
13 Brake System100
Checking the Free Travel of the Hand Brake Lever100
Adjusting the Free Travel of the Handbrake Lever (All EXC Models)100
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)101
Checking the Brake Discs101
Checking the Front Brake Fluid Level102
Adding Front Brake Fluid102
Checking the Front Brake Linings103
Changing the Brake Linings of the Front Brake104
Checking the Free Travel of Foot Brake Lever106
Adjusting the Basic Position of the Foot Brake Lever106
Checking the Rear Brake Fluid Level107
Adding Rear Brake Fluid108
Checking the Brake Linings of the Rear Brake109
Changing the Brake Linings of the Rear Brake109
14 Wheels, Tires112
Removing the Front Wheel112
Installing the Front Wheel113
Removing the Rear Wheel114
Installing the Rear Wheel115
Checking the Tire Condition116
Checking Tire Pressure117
Checking Spoke Tension117
Electrical System 15119
Removing the 12-V Battery119
Installing the 12-V Battery121
Charging the 12-V Battery122
Changing Main Fuse124
Changing the Fuses of Individual Power Consumers125
Removing the Headlight Mask with the Headlight127
Installing the Headlight Mask with the Headlight127
Changing the Headlight Bulb128
Changing the Turn Signal Bulb (All EXC Models)129
Checking the Headlight Setting129
Adjusting the Headlight Range130
Changing the Combination Instrument Battery130
Diagnostics Connector131
16 Cooling System132
Checking the Antifreeze and Coolant Level132
Checking the Coolant Level133
Draining the Coolant133
Refilling with Coolant134
Tuning the Engine 17137
Checking the Throttle Cable Play137
Adjusting the Throttle Cable Play137
Setting the Characteristic Map of the Throttle Response138
Adjusting the Idle Speed139
Programming Ambient Pressure140
Ignition Curve Plug-In Connector141
Changing the Ignition Timing Map (All Standard EXC/XC-W Models)141
Checking the Basic Position of the Shift Lever142
Adjusting the Basic Position of the Shift Lever142
Service Work on the Engine 18143
Changing the Fuel Screen143
Checking 2-Stroke Oil Level144
Priming Oil Pump144
Cleaning the Oil Screen in the Oil Tank146
Checking the Gear Oil Level149
Changing the Gear Oil149
Adding the Gear Oil150
19 Cleaning, Care152
Cleaning the Motorcycle152
Checks and Maintenance Steps for Winter Operation153
20 Storage154
Preparing for Use after Storage155
21 Troubleshooting156
Technical Data 22159
Engine159
All 250 Models159
All 300 Models159
Engine Tightening Torques160
Capacities162
Gear Oil162
Coolant162
Fuel162
Chassis162
Electrical System163
Tires163
Fork164
All Standard EXC/XC-W Models, All ERZBERGRODEO164
All Six Days Models164
Shock Absorber165
Chassis Tightening Torques165
23 Substances168
24 Auxiliary Substances170
25 Standards172
Index of Special Terms 26173
27 List of Abbreviations174
List of Symbols 28175
Red Symbols175
Yellow and Orange Symbols175
Green and Blue Symbols175
Index176

KTM 300 XC-W Six Days TPI 2020 User Manual

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Brand	KTM
Model	300 XC-W Six Days TPI 2020
Category	Motorcycle
Language	English