SERVICE SCHEDULE 19
8.2Important maintenance work to be carried out by an authorized KTM workshop. (as additional order)
S20A S40A J1A
Check/set the carburetor components. x
•
Check intake membrane for wear. x
• •
Check wear of the clutch lining disc. x
• •
Check clutch spring length. x
• •
Check cylinder and piston for wear. x
• •
Check exhaust control for functioning and smooth operation, clean. x
• •
Change the spring of the exhaust control. x
•
Check the seating of the piston pin. x
• •
Check main bearing of the crankshaft. x
• •
Check radial clearance of conrod bearing. x
• •
Change crankshafts and conrod bearings. x
•
Fully check the transmission. x
•
Carry out a complete fork service. x
•
Carry out a complete shock absorber service. x
•
Clean and lubricate swingarm bearing. x
•
Grease the steering head bearing. x ( p. 29)
•
Change the glass fiber yarn filling of the main silencer. x
• •
Change the hydraulic clutch fluid. x ( p. 35)
•
Change the front brake fluid. x
•
Change the rear brake fluid. x
•
S20A: every 20 service hours
S40A: every 40 service hours
J1A: annually
8.3Performance of urgent inspection and maintenace work by the supervisory individual.
NB1A
Check the gear oil level. ( p. 55) •
Check the front brake fluid level. ( p. 37) •
Check the rear brake fluid level. ( p. 42) •
Check the front brake linings. ( p. 38) •
Check the rear brake linings. ( p. 43) •
Check and adjust throttle cables. •
Bleed fork legs. ( p. 24) •
Clean the dust boots of the fork legs. ( p. 25) •
Clean the chain. ( p. 32) •
Check the chain tension. ( p. 32) •
Check the chain wear. •
Check rear sprocket / engine sprocket for wear. ( p. 33) •
Clean the air filter. x ( p. 53)
•
Check the tire air pressure. ( p. 47) •
Check the tire condition. ( p. 47) •
Check the coolant level. ( p. 50) •
Empty the carburetor float chamber. x ( p. 54)
•
Check all controls for smooth operation. •
Check braking. •
Check all screws, nuts and hose clamps regularly for tightness. •
NB1A: Depending on conditions of use according to requirements.