MAINTENANCE WORK ON CHASSIS AND ENGINE 38
9.50Adding front brake fluid x
Warning
Danger of accidents Brake system failure.
– If the brake fluid level drops below the specified marking or the specified value, this is an indication that the brake system
is leaking or that the brake linings are completely worn down. Check the brake system and do not continue riding. (Your
authorized KTM workshop will be pleased to help.)
Warning
Skin irritation Brake fluid can cause skin irritation on contact.
– Avoid contact with skin and eyes, and keep out of the reach of children.
– Wear suitable protective clothing and goggles.
– If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.
Warning
Danger of accidents Reduced braking efficiency due to old brake fluid.
– Change the brake fluid of the front and rear brakes according to the service schedule. (Your authorized KTM workshop will
be pleased to help.)
Warning
Environmental hazard Hazardous substances cause environmental damage.
– Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Never user DOT 5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for
DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!
700420-10
– Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
– Remove screws .
– Remove cover with diaphragm .
– Correct the brake fluid level.
Guideline
Brake fluid level under top level of con-
tainer
5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 68)
– Position the cover with the diaphragm. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
9.51Checking the front brake linings
Warning
Danger of accidents Reduced braking efficiency caused by worn brake linings.
– Change worn brake linings immediately. (Your authorized KTM workshop will be pleased to help.)
700423-01
– Check the brake linings for minimum thickness .
Minimum thickness ≥ 1 mm (≥ 0.04 in)
» If the minimum thickness is less than specified:
–
Change the front brake linings. x ( p. 40)
– Check the brake linings for damage and cracking.
» If damage or wear is encountered:
–
Change the front brake linings. x ( p. 40)
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