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65 SX 2009
KTM 65 SX 2009 User Manual
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AUXILIARY
SUBSTANC
ES
70
Air
filter
cleaner
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Twin
Air
Dirt
Bio
Rem
over
Chain
cleaner
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Chain
Clean
611
Cleaning
and
po
lishing
materials
f
or
metal,
rubber
an
d
plastic
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Protect
&
Shine
645
Contact
spray
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Accu
Contact
High-luster
polish
for
paint
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Moto
Polish
Long-life
grease
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Fett
2000
Motorcycle
clea
ner
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Moto
Clean
900
Offroad
chain
sp
ray
Specification
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Chain
Lube
622
71
73
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Engine Number
11
Shock Absorber Part Number
11
Controls
12
Throttle Grip
12
Clutch Lever
12
Hand Brake Lever
12
Short Circuit Button
12
Fuel Tap
12
Opening Filler Cap
13
Closing Filler Cap
13
Choke
13
Shift Lever
13
Kickstarter
14
Foot Brake Pedal
14
Side Stand (XC)
14
Plug-In Stand (SX)
14
General Tips and Hints on Putting into Operation
15
Advice on First Use
15
Running in the Engine
16
Riding Instructions
17
Checks before Putting into Operation
17
Starting
17
Starting up
18
Shifting, Riding
18
Braking
18
Stopping, Parking
19
Refueling
19
Service Schedule
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
21
Performance of Urgent Inspection and Maintenace Work by the Supervisory Individual
21
Maintenance Work on Chassis and Engine
22
Jacking up the Motorcycle
22
Removing the Motorcycle from the Work Stand
22
Adjusting the Compression Damping of the Shock Absorber
22
Adjusting the Rebound Damping of the Shock Absorber
22
Measuring Rear Wheel Sag Unloaded
23
Checking the Static Sag of the Shock Absorber
23
Checking the Riding Sag of the Shock Absorber
23
Adjusting the Spring Preload of the Shock Absorber
24
Removing the Shock Absorber
24
Installing Shock Absorber
24
Adjusting the Compression Damping of the Fork
25
Adjusting the Rebound Damping of the Fork
25
Vehicle Level
25
Adjusting the Fork Overhang
26
Bleeding Fork Legs
26
Cleaning the Dust Boots of the Fork Legs
27
Checking Play of Steering Head Bearing
27
Adjusting Play of Steering Head Bearing
27
Removing the Fork Legs
28
Installing the Fork Legs
28
Removing the Fork Protector
29
Installing the Fork Protector
29
Removing the Lower Triple Clamp
30
Installing the Lower Triple Clamp
30
Greasing the Steering Head Bearing
31
Dismounting the Front Fender
31
Installing the Front Fender
31
Dismounting the Start Number Plate
32
Installing the Start Number Plate
32
Handlebar Position
32
Adjusting Handlebar Position
33
Checking the Play in the Throttle Cable
33
Adjusting the Play in the Throttle Cable
33
Checking Chain Dirt
34
Cleaning the Chain
34
Checking the Chain Tension
34
Checking the Chain Tension - Installing Rear Wheel
35
Checking Rear Sprocket / Engine Sprocket for Wear
35
Adjusting the Chain Tension
35
Adjusting Chain Tension - after Checking
36
Adjusting Chain Tension - Installing Rear Wheel
36
Adjusting the Chain Guide
36
Adjusting Basic Position of Clutch Lever
37
Checking the Fluid Level of Hydraulic Clutch
37
Changing the Hydraulic Clutch Fluid
37
Checking Brake Discs
38
Checking Free Play of Hand Brake Lever
38
Adjusting Basic Position of Handbrake Lever
39
Checking the Front Brake Fluid Level
39
Adding Front Brake Fluid
40
Checking the Front Brake Linings
40
Removing Front Brake Linings
41
Installing the Front Brake Linings
41
Changing the Front Brake Linings
42
Checking the Free Travel of the Foot Brake Lever
42
Adjusting the Free Travel of the Foot Brake Pedal
43
Adjusting the Basic Position of the Foot Brake Pedal
43
Checking Rear Brake Fluid Level
44
Adding Rear Brake Fluid
44
Checking the Rear Brake Linings
45
Removing Rear Brake Linings
45
Installing the Rear Brake Linings
45
Changing the Rear Brake Linings
46
Removing the Front Wheel
47
Installing the Front Wheel
47
Removing the Rear Wheel
48
Installing the Rear Wheel
48
Checking the Tire Condition
49
Checking Tire Air Pressure
49
Checking Spoke Tension
50
Removing the Seat
50
Mounting the Seat
50
Cooling System
51
Checking the Antifreeze and Coolant Level
51
Checking the Coolant Level
52
Draining the Coolant
52
Refilling Coolant
53
Glass Fiber Yarn Filling of Main Silencer
53
Removing Main Silencer
53
Installing the Main Silencer
53
Removing the Glass Fiber Yarn Filling of the Main Silencer
54
Installing the Glass Fiber Yarn Filling of the Main Silencer
54
Removing the Air Filter
54
Installing the Air Filter
55
Cleaning Air Filter
55
Carburetor - Idle
55
Carburetor - Adjusting the Idle Speed
55
Emptying the Carburetor Float Chamber
56
Checking Gear Oil Level
57
Changing the Gear Oil
57
Draining the Gear Oil
57
Filling up with Gear Oil
58
Adding Gear Oil
58
Troubleshooting
59
Cleaning
61
Cleaning Motorcycle
61
Storage
62
Putting into Operation after Storage
62
Technical Data - Engine
63
Capacity - Gear Oil
63
Capacity - Coolant
63
Technical Data - Engine Tightening Torques
64
Technical Data - Carburetor
65
Technical Data - Chassis
66
Tires
66
Capacity - Fuel
66
Technical Data - Fork
67
Technical Data - Shock Absorber
68
Technical Data - Chassis Tightening Torques
69
Substances
70
Auxiliary Substances
72
Standards
74
Index
75
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KTM 65 SX 2009 Specifications
General
Brand
KTM
Model
65 SX 2009
Category
Motorcycle
Language
English
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