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Labconco FlaskScrubber 4121010 Series User Manual

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108 pages
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Fill and Heat Specifications
Minimum fill water temperature: 120°F (49°C) recommended
Water consumption per fill: 3.4 gallons (13 L)
Minimum tap feed water pressure: 20 psi (138 kPa)
Maximum tap feed water pressure: 120 psi (827 kPa)
Minimum tap feed water flow rate 1.25 gallons (4.7 liters) per minute
Minimum feed purified water pressure: 0 psi (0 kPa)
Maximum feed purified water pressure: 120 psi (827 kPa)
Minimum pure water flow rate .9 gallons (3.4 liters) per minute
Heat rejected from washer* 1200W: < 68 BTU/minute
Heat rejected from washer* 2000W: < 114 BTU/minute
Heat rejected from washer* 6000W: < 341 BTU/minute
Water heating rate** 1200W 115V: 1.2°F/minute (0.7°C/minute)
Water heating rate^ 230V 2000W: 3.1°F/minute (1.7°C/minute)
Water heating rate^ 208V 6000W : 5.8°F/minute (3.2°C/minute)
*Wash Pump and Heater(s) On
**1200W Models - Heat Rate from 50
o
C to 82
o
C
^2000W and 6000W Models - Heat Rate from 50
o
C to 93
o
C
Environmental Conditions
Indoor use only
Ambient temperature range: 41° to 104°F (5° to 40°C)
Maximum altitude: 10,000 feet (3,048 meters).
Maximum relative humidity: 80% for temperatures up to 88°F (31°C), decreasing
linearly to 50% relative humidity at 104°F (40°C)
Main supply voltage fluctuations not to exceed ±10% of the nominal voltage
Transient overvoltages according to Installation Categories II (Overvoltage
Categories per IEC 1010). Temporary voltage spikes on the AC input line that may
be as high as 1500V for 115V models and 2500V for 230V models are allowed
Used in an environment of Pollution degrees 2 (i.e., where normally only non-
conductive atmospheres are present). Occasionally, however, a temporary
conductivity caused by condensation must be expected in accordance with IEC 664

Table of Contents

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Labconco FlaskScrubber 4121010 Series Specifications

General IconGeneral
BrandLabconco
ModelFlaskScrubber 4121010 Series
CategoryDishwasher
LanguageEnglish

Summary

1: Introduction

About This Manual

Describes the manual's purpose, audience, and scope of information provided.

Contents Included

Lists the items shipped with the glassware washer, including racks and accessories.

2: Before You Install

Location Requirements

Specifies the recommended placement for the glassware washer near utilities.

Clearance Requirements

Details the necessary space around the washer for operation and access.

Electrical Requirements

Outlines the electrical specifications, voltage, and amperage for washer models.

Hot Water Requirements

Details the specifications for the hot water supply, including temperature and pressure.

Purified Water Requirements

Specifies the requirements for the purified water supply connection, including flow rate.

Cold Water Requirements

Outlines the cold water supply needs, primarily for optional kits.

Drain Requirements

Details the proper setup for the washer's drain line connection and plumbing.

3: Safety Precautions

Typographical Conventions

Explains symbols, warning labels, and terminology used in safety sections.

General Safety Precautions

Provides essential safety guidelines for all personnel handling the equipment.

Safety Precautions for this Product

Details specific hazards and precautions related to the glassware washer operation.

4: Installation

Unpacking and Initial Setup

Guides through unpacking, tool requirements, and initial safety steps.

Rack Installation

Instructions for removing and adjusting the washer racks for loading.

Skid Removal and Leveling Feet

Steps to remove the shipping skid and install the washer's leveling feet.

Water and Drain Connections

Procedures for connecting hot, purified, cold water, and drain lines.

Electrical Connection

Provides instructions for wiring the washer to the power supply.

Washer Testing and Diagnostics

Procedures for testing washer operation and running diagnostic tests.

5: Performance Features

FlaskScrubber Features

Details the specific performance characteristics of the FlaskScrubber model.

SteamScrubber Features

Details the specific performance characteristics of the SteamScrubber model.

6: CleanWorks™ Operating System

Control Panel Overview

Explains the components and functions of the washer's control panel interface.

Program Selection and Management

Guides users on selecting, starting, creating, and managing wash programs.

Data Logging Functions

Explains how to view, chart, export, and delete logged data from the washer.

System Settings Configuration

Covers settings for language, security, calibration, time, alerts, display, and units.

Maintenance, Network, and Customization

Details maintenance reminders, network setup, and washer customization options.

Help and Resources

Provides access to help menus, unit information, and online resources.

Backup and Restore Functionality

Allows exporting and importing custom programs and data logs via USB.

7: Using Your Glassware Washer

Washer Rack Configuration

Explains how to configure racks for different types of laboratory glassware.

Adjusting Upper Rack

Details how to remove, raise, or lower the upper washer rack.

FlaskScrubber Loading and Detergent

Guides on loading glassware and using the detergent dispenser.

Safety Reminders for Operation

Critical safety warnings to follow during washer operation.

Starting and Interrupting Wash Cycles

Step-by-step instructions for selecting, starting, and managing wash cycles.

Alarms and Cycle Completion

Explains alarm codes, responses, and actions upon cycle completion.

8: Maintaining Your Glassware Washer

Maintenance Safety Precautions

Safety guidelines to follow before performing any maintenance tasks.

Cleaning Interior and Cycles

Procedures for cleaning the washer's interior and running a clean cycle.

Maintaining Drain Air Gap and Fill Valve

Instructions for cleaning the drain air gap and the water fill valve filter screen.

Cleaning the Sump Filter Screen

Procedure for removing and cleaning the washer's sump filter screen.

Recommended Maintenance Schedule

A schedule outlining recommended maintenance activities and their frequencies.

9: Accessories & Consumables

Rack Inserts for Labware

Catalog of various inserts to customize rack capacity for glassware.

Racks and Rack Accessories

Catalog of additional racks and accessories to modify spindle racks.

Specialized Kits

Details on Heater Cover, Dispenser, and Cool Drain Water kits.

Mobile Washer Conversion and Base Stands

Information on kits for mobility and base stands.

Consumables List

Lists recommended detergents and neutralizing acid rinse.

10: Troubleshooting

Rinse Aid and Detergent Issues

Solutions for low rinse aid or detergent levels and related sensor problems.

Drain and Water Supply Problems

Troubleshooting for drain failures, fill issues, and water supply problems.

Door Latch and Open Issues

Troubleshooting for door latch malfunctions and opening problems.

Fill Fail and Water Supply

Troubleshooting fill failures and water supply issues.

Firmware and High Water Issues

Troubleshooting firmware response and high water level problems.

Low Temperature and Water Issues

Addresses low temp, no water, and overflow troubleshooting.

Control and Sensor Malfunctions

Troubleshooting step skips, temp sensor errors, and control panel issues.

Washing Quality and Leaks

Troubleshooting poor washing results, surface rust, and washer leaks.

Washer Not Running and Door Issues

Solutions for the washer not running and door operation problems.

Appendix A: Parts List

Service and Replacement Parts

Lists catalog numbers for specific service and replacement components.

Appendix B: Dimensions

Exterior Dimensions

Provides exterior dimension drawings for undercounter and freestanding models.

Interior Dimensions

Provides interior dimension drawings for SteamScrubber and FlaskScrubber models.

Appendix C: Specifications

Factory Program Specifications

Details parameters for all factory-programmed wash cycles.

Power Data

Lists catalog numbers, voltage, phase, cycles, and amperage for models.

Fill and Heat Specifications

Details on water fill, heat rates, and consumption.

Environmental Conditions

Specifies operating conditions for the washer, including temperature and humidity.

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