554515_A_PUB_DATE_1_FEB_2014.DOC INSTALLATION AND MAINTENANCE MANUAL 15
INSTALLATION AND MAINTENANCE MANUAL
1. CONTENTS
1. CONTENTS...................................................................................................................15
2. IMPORTANT SAFETY INSTRUCTIONS ......................................................................16
2.1. SYMBOLS ON THE MACHINE.........................................................................................................19
2.2. IMPORTANT INFORMATION BEFORE INSTALLATION..................................................................19
3. TECHNICAL SPECIFICATIONS...................................................................................20
3.1. WASHERS 33-40-55 kg / 80-100-125 lb ...........................................................................................20
3.2. WASHERS 80-100-120 kg / 180-230-275 lb ......................................................................................22
3.3. DIMENSIONS AND COMPONENTS OF THE WASHERS 33-40-55 kg / 80-100-125 lb..............................24
3.4. DIMENSIONS OF THE WASHERS 40-55 kg / 100-125 lb WITH FORWARD TILTING.................................26
3.5. DIMENSIONS AND COMPONENTS OF THE WASHERS 80-100-120 kg / 180-230-275 lb.......................27
3.6. DIMENSIONS OF THE WASHERS 80-100-120 kg / 180-230-275 lb WITH FORWARD TILTING......29
3.7. DIMENSIONS OF THE WASHERS 80-100-120 kg / 180-230-275 lb WITH TWO-WAY TILTING
(FORWARD AND BACKWARD) ............................................................................................................30
4. INSTALLATION ............................................................................................................31
4.1. HANDLING, TRANSPORT AND STORAGE .....................................................................................31
4.2. SPACE REQUIREMENTS................................................................................................................32
4.3. MACHINE POSITIONING.................................................................................................................32
4.4. CONNECTIONS...............................................................................................................................43
4.5. PUTTING THE MACHINE INTO SERVICE.......................................................................................51
5. MAINTENANCE ............................................................................................................54
5.1. INTRODUCTION..............................................................................................................................54
5.2. DAILY...............................................................................................................................................54
5.3. MONTHLY OR AFTER 200 WORKING HOURS...............................................................................54
5.4. EVERY 3 MONTHS OR AFTER 500 WORKING HOURS .................................................................54
5.5. EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS................................................................55
5.6. SAFETY VIBRATION SWITCH.........................................................................................................55
5.7. TIGHTENING MOMENTS.................................................................................................................58
5.8. LUBRICATION .................................................................................................................................60
5.9. DRIVING MECHANISM....................................................................................................................61
5.10. WATER AND STEAM FILTERS......................................................................................................62
5.11. THRUST OF DOOR SEAL..............................................................................................................63
5.12. SPRING UNIT ................................................................................................................................64
5.13. REPLACEMENT WASHER FUSES................................................................................................65
5.14. EARTH LEAKAGE TRIPS...............................................................................................................65
6. TROUBLE SHOOTING AIDS........................................................................................66
6.1. DOOR BLOCKING ...........................................................................................................................66
6.2. ERROR INDICATION SHOWN ON DISPLAY...................................................................................67
7. LIST OF RECOMMENDED SPARE PARTS.................................................................68
8. PUTTING THE MACHINE OUT OF SERVICE..............................................................69
8.1. DISCONNECTING THE MACHINE...................................................................................................69
8.2. MACHINE DISPOSAL ......................................................................................................................69