Page 54
KG/KC 024, 030, 036, 048, 060, 072, 074, 090
5- Locate the ignitor under the right burner. Check
ignitor spark gap with appropriately sized twist drills
or feeler gauges. See figure 28.
FIGURE 28
IGNITOR
SPARK GAP
SHOULD BE 1/8”
(3mm)
6- Replace burners and screws securing burner. See
figure 29.
WARNING
Danger of explosion. Can cause injury or
death. Do not overtighten main burner
mounting screws. Snug tighten only.
7- Replace access panel.
8- Restore electrical power and gas supply. Follow
lighting instructions attached to unit and use
inspection port in access panel to check flame.
FIGURE 29
BURNER ORIENTATION
150,000 BTUH - 7 BURNERS
108,000 BTUH - 5 BURNERS
65,000 BTUH - 3 BURNERS
SENSOR IGNITOR
SENSOR IGNITOR
SENSOR IGNITOR
D-Combustion Air Inducer (Gas Units)
A combustion air proving switch checks combustion air
inducer operation before allowing power to the gas
controller. Gas controller will not operate if inducer is
obstructed.
Under normal operating conditions, the combustion air
inducer wheel should be checked and cleaned prior to the
heating season. However, it should be examined
periodically during the heating season to establish an
ideal cleaning schedule.
Clean combustion air inducer as follows:
1- Shut off power supply and gas to unit.
2- Remove the mullion on the right side of the heat
section.
3- Disconnect pressure switch air tubing from
combustion air inducer port.
4- Remove and retain screws securing combustion
air inducer to flue box. Remove vent connector.
See figure 30.
HEAT EXCHANGER ASSEMBLY
FIGURE 30
BURNER
COMBUSTION
AIR INDUCER
VENT
CONNECTOR
GAS VALVE
HEAT
EXCHANGER
TUBE
PRIMARY
LIMIT
ROLLOUT
SWITCH
FLUE BOX
COVER
5- Clean inducer wheel blades with a small brush and
wipe off any dust from housing. Take care not to
damage exposed fan blades. Clean accumulated
dust from front of flue box cover.
6- Return combustion air inducer motor and vent
connector to original location and secure with
retained screws. It is recommended that gaskets be
replaced during reassembly.
7- Replace mullion.
8- Clean combustion air inlet louvers on blower access
panel using a small brush.
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