Manitowoc National Crane 800D User Manual

National Crane Published 5-27-2018 Control # 039-06 2-1
800D OPERATION
SECTION 2
OPERATION
SECTION CONTENTS
Truck Cab Controls . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . 2-1
Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Crane Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hydraulic Capacity Alert (HCA) System
(if Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Rated Capacity Limiter (RCL) (If Equipped) . . . . . 2-4
Crane Nomenclature . . . . . . . . . . . . . . . . . . . . . . . 2-6
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 2-7
Equipment Familiarization . . . . . . . . . . . . . . . . . . . 2-7
Equipment Checks . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . 2-7
Crane Warm-up Procedures . . . . . . . . . . . . . . . . . 2-7
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Swing Drive and Turntable Bearing . . . . . . . . . . . 2-8
Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Oil System. . . . . . . . . . . . . . . . . . . . . . . 2-8
Pre-Operation Inspection and Calibration
Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Work Site Position . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Before Leaving The Cab. . . . . . . . . . . . . . . . . . . . 2-10
Proper Leveling of the Crane . . . . . . . . . . . . . . . 2-10
Bubble Level Adjustment . . . . . . . . . . . . . . . . . . 2-10
Crane Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Before Making The Lift . . . . . . . . . . . . . . . . . . . . . 2-11
Reading and Understanding the Load
Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hoist System Operation . . . . . . . . . . . . . . . . . . . . 2-17
Using Multiple Part Lines . . . . . . . . . . . . . . . . . . . 2-17
General Rules When Operating Hoist . . . . . . . . . 2-17
Lifting the Load . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Shutting Down and Preparing for Road
Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Optional HOIST Burst of Speed Operation . . . . . 2-18
Outrigger Monitoring System (OMS)
(Optional—Standard in North America) . . . . . . . 2-19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Anti-Two Block System . . . . . . . . . . . . . . . . . . . . 2-22
Description/Operation . . . . . . . . . . . . . . . . . . . . . 2-22
Anti-two-block Weight Installation. . . . . . . . . . . . 2-23
Hydraulic Capacity Alert System (Optional) . . . 2-24
System Description . . . . . . . . . . . . . . . . . . . . . . . 2-24
System Operation . . . . . . . . . . . . . . . . . . . . . . . . 2-24
JIB Safety and Operation . . . . . . . . . . . . . . . . . . . 2-27
Safety Tips For Jib Operation . . . . . . . . . . . . . . . 2-28
Side Folding-swing Around Jib Operation . . . . . . 2-28
Jib Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Jib Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Adjustable Swing Speed Valve . . . . . . . . . . . . . . 2-31
Standard Hand Signals
For Controlling Crane Operations . . . . . . . . . . . . 2-32
TRUCK CAB CONTROLS
Power Take-Off (PTO)
Manual Shift Control – The PTOs are engaged when the
knobs on dash or floor are pulled out and disengaged when
the knobs are pushed in. The truck gear shift lever must be in
neutral and the clutch depressed whenever the knobs are
moved.
Air Shift Control – The PTO is engaged when the switch is
moved to apply air to PTO and disengaged when switch is in
off position. The truck gear shift lever must be in neutral and
clutch depressed when switch is moved. The transmission
selector lever must be returned to “N” for stationary vehicle
operation. The power takeoff may be disengaged while in
any transmission range provided that the load has first been
removed from the PTO.
Electric Shift Control – Full torque electric shift PTOs are
controlled by a switch. To operate, disengage the clutch, shift
to fourth or fifth gear, and operate the switch down to engage
the PTO or up to disengage the PTO. Return the gear shift to
neutral and engage the clutch.
Fo
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Reference
Only

Manitowoc National Crane 800D Specifications

General

Brand	Manitowoc
Model	National Crane 800D
Category	Construction Equipment
Language	English