Predelivery Inspection Checklist
Not
Applicable
Check/
Adjust
CHECK BEFORE RUNNING
Not
Applicable
Check/
Adjust
ON‑THE‑WATER TEST
Drain plug in and petcocks closed Engine alignment (Inboards only)
Seawater inlet valve open Starter neutral safety switch operation
Engine mounts tight Water pump operation
Engine alignment Instruments operation
MerCathode is connected to a
battery‑controller light and is illuminated
verifying it is connected to power (if equipped)
Drive unit fasteners torqued Fuel leaks
Power trim cylinder fasteners tight Oil leaks
Battery fully charged and secured Water leaks
All electrical connections tight Exhaust leaks
Exhaust system hose clamps tight Ignition timing
All fuel connections tight Idle________ RPM, within specifications
Correct rotation propeller (installed and
torqued)
Forward ‑ Neutral ‑ Reverse gear operation
Throttle, shift, and steering system
fasteners tightened properly
Steering operation throughout range
Crankcase oil level Acceleration from idle RPM
Power trim oil level WOT________ RPM within specifications (in
forward gear)
Sterndrive oil level Power trim operation
Power steering fluid level Trim tab adjustment
Closed cooling level Boat handling
Transmission fluid level
AFTER ON‑THE‑WATER TEST
Alternator belt tension Propeller nut torque
Seawater pickup pump belt tension Fuel, oil, coolant, water, and fluid leaks
Power steering pump belt tension Oil and fluid levels
Audio warning system operation Apply Mercury Corrosion Guard to engine
package
Customer Delivery Inspection
IMPORTANT: This checklist is for packages that are not equipped with joystick piloting. For engine packages equipped with
joystick piloting, use the checklist included with the joystick piloting operation manual.
Perform these tasks after the Predelivery Inspection (PDI).
This inspection must take place in the presence of the customer.
N/A
Completed Item
Operation and Maintenance manual—provide and review with customer. Emphasize the
importance of safety warnings and Mercury engine testing procedures.
Approve the external appearance of the product (paint, cowl, decals, etc.)
Warranty—provide and explain the limited warranty to the customer. Explain dealer services.
Explain the optional Mercury Product Protection Plan (North America only)
Operation of equipment—explain and demonstrate:
E‑stop switch/lanyard stop switch operation (all helms)
Cause and effect of steering torque or pull; instruct on using a firm steering grip; explain boat
spin‑out and how to trim for neutral steering
Explain the warning horn strategy—caution and critical
U.S. Coast Guard capacity plate
Proper seating
Importance of personal flotation devices (PFDs or life vests) and throwable PFDs (throw
cushions)
Functions of SmartCraft accessories (if applicable)
Section 8 - Checklists
Page 104 90-8M0145546 eng MAY 2018
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