Mercury TDI 3.0L User Manual

TABLE OF CONTENTS
Section 1 - Getting to Know Your Power Package
Engine Component List.............................................................. 2
3.0 Liter TDI Front View Components................................ 2
3.0 Liter TDI Starboard View Components......................... 2
3.0 Liter TDI Port View Components.................................. 3
Features and Controls............................................................... 3
TDI 3.0 Liter Engine Features............................................. 3
Lanyard Stop Switch........................................................... 3
Keep the Lanyard Stop Switch and Lanyard Cord in
Good Operating Condition.............................................. 4
Instrumentation................................................................... 5
VesselView..................................................................... 5
SmartCraft Speedometer, Tachometer, and Digital
Gauges........................................................................... 5
System Link Digital Gauges........................................... 6
SmartCraft System—Power Shut Down............................. 6
Power Trim......................................................................... 6
Single Engine Trim and Trailer....................................... 7
Dual Engine Trim and Trailer..........................................7
Power Trim and MerCathode Overload Protection............. 8
Warning Horn Signals......................................................... 8
Engine Guardian System.................................................... 9
Controls...................................................................................... 9
Switches............................................................................. 9
Emergency Stop Switch.................................................... 10
Lanyard Stop Switch......................................................... 10
Keep the Lanyard Stop Switch and Lanyard Cord in
Good Operating Condition............................................ 11
Remote Control................................................................. 12
Remote Control Function..............................................12
Digital Throttle and Shift................................................... 12
Electrical System Overload Protection..................................... 12
Fuses..................................................................................12
Vessel Adapter Assembly (VAA) Fuse Replacement........ 13
Identification............................................................................. 14
Serial Number Decal Placement....................................... 14
Engine Data Label Location.............................................. 14
Bravo Sterndrive Serial Number and Identification........... 15
Bravo Transom Serial Number......................................... 15
SeaCore Equipped Drives....................................................... 16
SeaCore Components and Castings................................ 16
Stainless Steel Fasteners................................................. 16
Emissions Information.............................................................. 17
Exhaust Gas Emissions Certificate (Europe Only)............. 17
Owner Responsibility..........................................................17
Section 2 - On The Water
Safe Boating Recommendations............................................. 20
Carbon Monoxide Exposure.................................................... 21
Be Alert To Carbon Monoxide Poisoning........................... 21
Stay Clear of Exhaust Areas.............................................. 21
Good Ventilation ................................................................ 21
Poor Ventilation ................................................................. 22
Basic Boat Operation............................................................... 22
Duty Cycle Rating...............................................................22
Pleasure Duty Rating....................................................22
TDI Operation Chart................................................................. 24
Drain Plug and Bilge Pump...................................................... 24
Starting, Shifting, and Stopping............................................... 24
Before Starting the Engine................................................ 25
Starting a Cold Engine...................................................... 25
Engine Warm‑Up.............................................................. 25
Starting a Warm Engine ................................................... 26
Shifting.............................................................................. 26
Engine Shut Down (Stopping).......................................... 26
Starting the Engine After Stopped While in Gear............. 26
Trailering the Boat.................................................................... 26
Freezing Temperature and Cold Weather Operation............... 27
Protecting People In The Water............................................... 27
Protecting People in the Water......................................... 27
While You Are Cruising................................................ 27
While Boat Is Stationary............................................... 27
High Speed and High Performance.................................. 27
Passenger Safety in Pontoon Boats and Deck Boats....... 28
Boats Having an Open Front Deck............................... 28
Boats with Front‑Mounted, Raised‑Pedestal Fishing
Seats............................................................................ 28
Wave and Wake Jumping........................................................ 28
Impact with Underwater Hazards............................................. 29
Conditions Affecting Operation................................................ 29
Weight Distribution (Passengers and Gear) Inside the
Boat.................................................................................. 29
Bottom of Boat.................................................................. 29
Cavitation.......................................................................... 30
Ventilation......................................................................... 30
Elevation and Climate....................................................... 30
Propeller Selection............................................................ 30
Break‑In................................................................................... 31
Initial Break‑In Procedure................................................. 31
Sterndrive 10‑Hour Break‑In Period (New or With
Replacement Gears)......................................................... 31
Engine Break‑In................................................................ 31
20‑Hour Break‑In Period...............................................31
After the 20‑Hour Break‑In Period................................ 31
End of First Season Checkup........................................... 31
Section 3 - Specifications
Fuel Requirements................................................................... 34 Nonferrous Metals and the Fuel System............................ 34
90-8M0145546 eng MAY 2018 Page i

Mercury TDI 3.0L Specifications

General

Brand	Mercury
Model	TDI 3.0L
Category	Engine
Language	English