TABLE OF CONTENTS
1
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TABLE OF CONTENTS
TABLE OF CONTENTS.....................................................................................................................................1
CHARACTERISTICS.........................................................................................................................................3
Engine........................................................................................................................................................3
Capacities. .................................................................................................................................................3
Chassis. .....................................................................................................................................................4
Dimensions and weight..............................................................................................................................4
Tyres. .........................................................................................................................................................4
Chassis markings.......................................................................................................................................4
Engine marking..........................................................................................................................................4
SERVICE SCHEDULE AND COMMISSIONING............................................................................................... 5
Check.........................................................................................................................................................5
Change. .....................................................................................................................................................5
Check and lubricate. ..................................................................................................................................6
Clean and adjust........................................................................................................................................6
Test machine..............................................................................................................................................6
Battery preparation (Except battery without maintenance)*. .....................................................................7
Checks before handing over to the customer.............................................................................................7
SPECIAL IMPORTANT POINTS....................................................................................................................... 8
Oil and fuel.................................................................................................................................................8
Starting up after overhauling the engine....................................................................................................8
TIGHTENING TORQUES .................................................................................................................................. 9
Body panels. ..............................................................................................................................................9
Cycle part...................................................................................................................................................9
Standard. ...................................................................................................................................................9
SPECIAL TOOLS ............................................................................................................................................ 10
LOCATION OF COMPONENTS......................................................................................................................11
BODY PANELS ...............................................................................................................................................12
Removal of the front shield panel.............................................................................................................12
Removal of front lower shield panels. ......................................................................................................12
Removing the footboard and the LH tunnel. ............................................................................................12
Removal of the storage compartment......................................................................................................13
Removal of the rear cover assembly and mudflap. ..................................................................................14
Removal of the header tank.....................................................................................................................14
ELECTRIC COMPONENTS ............................................................................................................................15
Removal of the blinker unit.......................................................................................................................15