IX
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
A-Arm
Replacement (front) ................................................8.13
Air Box
Assembly View ......................................................3.13
Air Filter
Assembly View ......................................................3.13
Intake Duct Drain ...................................................2.22
Pre-Filter Service ...................................................2.21
Service ................................................................2.22
Alignment
Wheel ..................................................................2.31
Authorization
Reflash ................................................................4.53
AWD
Diagnosis .............................................................7.35
Operation .............................................................7.34
AWD/2WD Switch ................................................... 11.13
B
Balance Shaft
Installation ............................................................3.71
Removal / Inspection...............................................3.53
Ball Joint
Installation ............................................................8.16
Removal...............................................................8.16
Service ................................................................8.15
Battery
Charging Procedure.............................................. 11.25
Installation ............................................................2.41
Load Test ........................................................... 11.24
Maintenance .........................................................2.40
Removal...............................................................2.40
Specifications ...................................................... 11.23
Storage .............................................................. 11.24
Tester ................................................................ 11.24
Testing ............................................................... 11.24
Bearing Carrier
Inspection / Removal (front) ....................................... 7.4
Inspection / Removal (rear) ....................................... 7.7
Belt Inspection ..........................................................5.18
Belt Installation .........................................................5.18
Belt Removal............................................................5.17
Bleeding
Cooling System......................................................3.20
Brake Burnishing.......................................................9.19
Brake Caliper
Assembly (Front)....................................................9.23
Inspection (Front) ...................................................9.23
Installation (Front) ..................................................9.24
Removal (Front) .....................................................9.21
Brake Fluid
Inspection.............................................................2.38
Brake Light Switch................................................... 11.12
Brake Pad
Inspection.............................................................2.38
Installation (Front) ..................................................9.18
Thickness .............................................................9.18
Brake Pads
Removal (Front) .....................................................9.17
Brake Pedal
Installation ............................................................9.10
Removal...............................................................9.10
Brake System
Assembly View ....................................................... 9.6
Brake Hose and Fitting Inspection..............................2.39
Troubleshooting .....................................................9.37
Brakes
Bleeding / Fluid Change............................................ 9.8
Brake Burnishing Procedure .....................................9.29
Brakes Lock ..........................................................9.37
Hydraulic Brake System Operation.............................. 9.5
Master Cylinder Installation ....................................... 9.8
Master Cylinder Removal .......................................... 9.7
Overheating ..........................................................9.37
Pedal Vibration ......................................................9.37
Performance Issues ................................................9.37
Special Tools.......................................................... 9.3
Torque Specifications ............................................... 9.3
Troubleshooting Brake Noise ..................................... 9.5
Break Even Test...................................................... 11.19
Break-In Period.......................................................... 2.3
C
Cab Frame
Assembly / Removal ....................................... 10.3–10.4
Camshaft
Inspection (1000) ...................................................3.38
Installation / Timing.................................................3.80
Removal...............................................................3.36
Sprocket Inspection ................................................3.38
Camshaft Timing - Quick Reference ..............................3.84
CAN ..................................................................... 11.43
Cargo Box
Removal............................................................. 10.22
Cargo Box) ............................................................ 10.17
Centralized Hilliard
Assembly View ......................................................7.33
Charging System
Stator Tests......................................................... 11.19
Testing Flow Chart................................................ 11.22
Chassis........................................................ 10.11–10.12
Clutch
Starter One Way ....................................................3.76
Troubleshooting .....................................................5.43
Clutch Chart ....................................................... 1.11, 5.4
RZR 1000 XP4 ................................................ 1.13, 5.4
RZR XP 1000 Desert Edition............................... 1.19, 5.4
RZR XP 1000 Fox Edition .................................. 1.21, 5.4
Combustion Chamber ................................................3.43
Connecting Rod Assembly ..........................................3.67
Connecting Rod Inspection..........................................3.61
Console
Removal....................................................10.23–10.24
Control Arm
Replacement (front) ................................................8.13
Conversion Table ......................................................1.24
Coolant
Drain / Fill .............................................................2.18
Level Inspection .....................................................2.16
Coolant Flow Diagram ................................................3.19
Coolant Temperature Sensor
Test ................................................................... 11.28
Cooling Fan
Bypass Test ........................................................ 11.28
Circuit Breaker..................................................... 11.39
Cooling System
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