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Stiga Primo 2008 User Manual

Stiga Primo 2008
56 pages
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Edition Manual Chapter Page
2008-03-17 Workshop Manual, Stiga Primo 5 Electrical System 4
5.2.1 The starter does not rotate

Table of Contents

Questions and Answers:

Stiga Primo 2008 Specifications

General IconGeneral
BrandStiga
ModelPrimo 2008
CategoryLawn Mower
LanguageEnglish

Summary

1 General Instructions

General

Provides context for the workshop manual, stating its purpose and scope for the Stiga Primo model 2008.

1.1 Introduction

1.1.1 Responsibility Declaration

States the disclaimer regarding potential errors or omissions in the publication and GGP SE's right to change specifications.

1.1.2 How This Manual Is Used

Explains the structure of the manual, with chapters divided into sections and a quick-guide on the cover.

1.2 Safety Precautions

1.2.1 Before Service or Maintenance

Details essential steps to perform before commencing any service or maintenance work on the machine.

1.3 Guarantee

1.3.1 Guarantee Period

Specifies the guarantee period for consumer use as two years from the date of purchase.

1.3.2 Exceptions

Lists exclusions from the extended warranty, including neglect, carelessness, and use of non-genuine parts.

1.3.3 Conditions for Validity of the Warranties

Outlines the conditions for warranty validity, requiring the fully completed warranty card to be sent to Stiga.

1.4 Unpacking and Assembly

1.4.1 Unpacking

Provides instructions for opening the crate and releasing parts, including checking tire pressure and removing components.

1.4.2 Battery

Valve Regulated Battery

Describes the valve-regulated battery type used, its limited maintenance, and warnings for handling.

Charging with the Engine

Explains how to charge the battery using the engine's generator, including duration and steps.

Charging Using Battery Charger

Advises using a constant voltage battery charger and warns against using standard types that can damage the battery.

Installation of Battery

Details the correct procedure for installing the battery, connecting red to positive and black to negative terminals.

1.4.3 Assembly

Steering Wheel

Instructions for installing the steering wheel, aligning holes and tapping in the tension pin.

Backrest

Steps for installing the backrest, including folding the seat, installing screws, setting position, and tightening.

1.4.4 Final Checks

Test Driving

Instructions for test driving the machine, checking all functions, safety functions, and listening for abnormal noise.

Safety Check

Guidelines for checking safety functions like fuel lines, electrical cables, muffler, and exhaust connections.

1.4.5 General Tightening Torque

1.5 Instructions for Use

1.6 Raising

1.6.1 Raising Back

Procedure for slightly raising the rear part of the machine for maintenance, emphasizing a hard, stable surface.

1.6.2 Raising Front

Instructions for raising the front of the machine, requiring the cutting deck to be removed and use of a jack.

1.7 Turning Upsidedown

1.7.1 Preparing

Lists items that must be disassembled before turning the machine upside down, including cutting deck and petrol tank.

1.7.2 Draining the Petrol

Detailed steps for safely draining the petrol tank outdoors, emphasizing fire safety precautions.

1.7.3 Seat with Its Plate

Instructions for folding up the seat, removing screws, and lifting off the seat with its plate.

1.7.4 Motor Hood

1.7.5 Motor Oil

1.7.6 Petrol Tank

1.7.7 Turning

1.7.8 Restoring the Machine on Its Wheels

2 Chassis and Body

General

Describes the purpose of aid equipment for driving comfort and outlines the chapter's content on chassis repair and replacements.

2.1 Repair of the Chassis

2.1.1 Repair of Cracks

Advises consulting the dealer for detailed information regarding the repair of cracks.

2.1.2 Repair of Threads

Details a procedure for repairing threads using a repair kit, including drilling and screwing in a thread adapter.

2.2 Wheel

Dismantling

Steps for removing a rear wheel, including raising the machine, removing a cover disc, and unscrewing a bolt.

Assembly

Steps for assembling the rear wheel, including sliding it onto the axle, installing the screw, and tightening to specified torque.

2.2.1 Adjusting the Drive Chain (U)

2.3 Adjustments

2.4 Brake - Clutch

Explains the functions of the pedal (clutch, service brake, parking brake) and its three positions, plus adjustment steps.

Step 2

2.5 Lubrication Chassis

2.5.1 Drive Chain

Instructions for lubricating the drive chain using chain spray, including cleaning and rotating the wheel.

2.5.2 Steering Cable

Guidance for lubricating the steering cable with chain spray, involving cleaning and turning the steering wheel.

2.5.3 Tensioning Arms, Movable Joints

2.5.4 Throttle Cable

2.5.5 Bearings

3 Steering

General

Describes the mechanical steering system using a wire and the chapter's content on repair, replacement, and adjustments.

3.1 Steering Wire

3.1.1 Description

Explains how steering power is transmitted from the steering wheel to the rear wheels via a wire and roller system.

3.1.2 Dismantling

Provides steps for dismantling the steering wire, including removing pulleys, nuts, and the wire itself.

3.1.3 Assembly

Mount the 2 Pulleys (E) with the Wire

Instructions for mounting pulleys and wire on the right side, checking for interference and lubricating pulleys.

Wind Up the Wire on the Steering Roller

Details on winding the wire onto the steering roller, securing it with a rivet, and ensuring proper tension.

3.1.4 Steering Pulleys

4 Belts

General

Explains the belt system for power transmission and tension regulation, and the chapter's scope.

4.1 Description

Belt A

Describes Belt A, its connection to work equipment, and tensioning by a pulley.

Belt B

Details Belt B, its role in delivering motor power and its function in the PTO clutch mechanism.

Belt C

Explains Belt C's function in transmitting motor power to the transmission and its tensioning mechanism.

4.2 Belt Theory

4.2.1 Why It Is So Important to Use Original Belts from the Retail Dealer?

Compares commercial grade belts to original spare parts belts, highlighting fitness, acceleration, length, and material differences.

4.3 Replacement of Belts

4.3.1 Disassembly of Belt C

Provides steps for disassembling belt C, including raising the machine, adjusting the cutting deck, and unloading belt tension.

4.3.2 Inspection and Measures

4.3.3 Assembly of Belt C

4.3.4 Adjustment of PTO Brake

5 Electrical System

General

Explains the electrical system's duties for safety and handling, and the chapter's focus on troubleshooting and repair.

5.1 Description

5.2 Trouble Shooting

5.2.1 The Starter Does Not Rotate

5.2.2 The Starter Rotates, but the Motor Does Not Start

5.2.3 The Battery Runs Repeatedly Empty

5.2.4 The Motor Does Not Stop

5.2.5 The Motor Can Be Started with the Mover Deck Activated

5.2.6 The Motor Can Be Started with a Gear Activated

5.2.7 The Motor Does Not Stop When the Operator Leaves the Seat and the Mover Deck is Activated

5.3 Repair and Replacements

5.3.1 Connections

Describes the three types of connectors (fixed, tab, screw) and how to handle them, emphasizing cleanliness.

5.3.2 Circuit Diagram

6 Mower Deck

General

Introduces mower decks, their features like synchronised blades, coupling for cleaning, and cutting height adjustment.

6.1 General

6.1.1 General Tightening Torque

6.1 Cutting Theory

6.1.1 Cutting Height

Explains optimal cutting results based on grass length and advises against lowest heights on uneven surfaces to prevent blade damage.

6.2 Original Blades

6.2.1 Why It Is So Important to Use Original Blades and Blade Tips from the Retail Dealer?

Compares original and commercial blades, emphasizing safety, balance, and cutting result benefits of using genuine parts.

6.3 Disassembly and Assembly

6.3.1 Disassembly

Provides steps for disassembling the cutting deck, including setting cutting height, releasing belt tension, and removing locking screws.

6.3.2 Assembly

6.3.3 Replacing Blades

6.3.4 Synchronising Blades

6.3.5 Safety

6.3.6 Replacing Driving Belt

6.3.7 Replacing Timing Belt

6.3.8 Replacements of Pulleys and Bearing Boxes

Disassembly

Instructions for disassembling drive belt, timing belt, blades, pulley screws, and bearing boxes.

Checks

Assembly

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