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Suzuki DF 90 Service Manual

Suzuki DF 90
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POWER TRIM AND TILT 8-9
REASSEMBLY
Assembly is reverse order of disassembly with special atten-
tion to the following steps.

• Do not re-use O-ring and seal once removed. Always
use new parts.
• Lubricate all components and O-rings with PTT fluid
before assembly.
• Do not re-use PTT fluid. Always refill with new fluid.
TILT CYLINDER COVER
1. Apply PTT fluid to cylinder cover seal, then install cylinder
cover.
2. Tighten four bolts securely.
" Cylinder cover bolt : 4.7 N
.
m (0.47 kg-m, 3.4 lb.-ft.)
UPPER EYE
1. Apply Thread Lock super 1333B to threads of upper eye
before threading it onto tilt rod.
2. Tighten upper eye to specified torque.
" Upper eye : 108 N
.
m (10.8 kg-m, 78.0 lb.-ft.)
99000-32020 : Thread Lock super 1333B
PTT PUMP CASE
1. Install four O-rings to PTT body.
NOTE:
Lubricate O-ring with PTT fluid before installing PTT body.
2. Install PTT pump case, then tighten three bolts to specified
torque.
" PTT pump case bolt :
1 1
1 1
1 8 N
.
m (0.8 kg-m, 5.8 lb.-ft.)
2 2
2 2
2 5.5 N
.
m (0.55 kg-m, 4.0 lb.-ft.)
MANUAL RELEASE VALVE
1. Oil and install seal washer 1 and manual release valve 2.
2. Tighten valve to specified torque.
" Manual release valve : 3.6 N
.
m (0.36 kg-m, 2.6 lb.-ft.)
3. Install snap ring 3.
O-ring

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Suzuki DF 90 Specifications

General IconGeneral
BrandSuzuki
ModelDF 90
CategoryOutboard Motor
LanguageEnglish

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