Suzuki DF 90 Service Manual

PERIODIC MAINTENANCE 2-13
TAPPET SHIM SELECTION CHART
228 230 233 235 238 240 243 245 248 250 253 255 258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298 300 220 223 225 228 230 233 235 238 240 243 245 248 250 253 255 258 260 263 265 268 270 273
275
278 280 283 285 288 290 293
220 223 225 228 230 233 235 238 240 243 245 248 250 253 255 258 260 263 265 268
270
273 275 278 280 283 285 288
220 223 225 228 230 233 235 238 240 243 245 248 250 253 255 258 260 263
265
268 270 273 275 278 280 283
220 223 225 228 230
233
238 240 243 245 248 250 253 255 258
260
263 265 268 270 273 275 278
2.28 2.30 2.33 2.35 2.38 2.40 2.43 2.45 2.48 2.50 2.53 2.55 2.58 2.60 2.63 2.65 2.68 2.70 2.73 2.75 2.78 2.80 2.83 2.85 2.88 2.90 2.93 2.95 2.98 3.00
218
0.00 – 0.04
Shim I.D.
No.
Present shim
size (mm)
Tappet clearance (mm)
Measure tappet clearance “Engine cold”. Measure present shim size. Match clearance in vertical column with present shim size in horizontal column. [
EXAMPLE
]
Tappet clearance is — 0.35 mm Present shim size — 2.40 mm Shim size to be used — 2.50 mm
1. 2. 3.
0.05 – 0.09 0.10 – 0.14 0.15 – 0.19 0.20 – 0.22 0.23 – 0.27 0.28 – 0.32 0.33 – 0.37 0.38 – 0.42 0.43 – 0.47 0.48 – 0.52 0.53 – 0.57 0.58 – 0.62 0.63 – 0.67 0.68 – 0.72 0.73 – 0.77 0.78 – 0.82 0.83 – 0.87 0.88 – 0.92
220 223 225
2.18 2.20 2.23 2.25
223 225 228 230 233 235 238 240 243 245 248 250 253 255 258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298 300
228 230 233 235 238 240 243 245 248 250 253 255 258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298
300
233 235 238 240 243 245 248 250 253 255 258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298 300
238 240 243 245 248 250 253 255 258 260 263 265 268
270 273 275
278 280 283 285 288 290 293 295 298
300
243 245 248 250 253 255 258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298 300
248 250 253 255 258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298 300
253 255 258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298
300
258 260 263 265 268 270 273 275 278 280 283 285 288 290 293 295 298
300
263 265 268 270 273 275 278 280 283 285 288 290 293 295
298 300
268 270 273 275 278 280 283 285 288 290 293 295
298 300
273 275 278 280 283 285 288 290 293
295 298
278 280 283 285 288 290 293
295 298
283 285 288 290
293 295
235
SPECIFIED CLEARANCE / NO ADJUSTMENT REQUIRED
225 228 230 233 235 240 240 245 245 250 250 255 255 260 260 263 265 270 270 273 278
280
280 283 285 290
290 293 295
220 223 225
300
300
298
300

Suzuki DF 90 Specifications

General

Steering	Remote
Starting System	Electric
Number of Cylinders	4
Trim Method	Power Trim and Tilt
Full Throttle Operating Range	5, 500 - 6, 300 rpm
Fuel System	Multi-point sequential electronic fuel injection
Ignition System	Fully-transistorized
Exhaust	Through Prop Hub Exhaust
Shaft Length	508 mm (20 in), 635 mm (25 in)
Fuel Type	Unleaded gasoline (87 octane or higher)