CHASSIS 7-21
REASSEMBLY AND REMOUNTING
Reassemble and remount the front fork in the reverse order of
removal and disassembly. Pay attention to the following points:
METALS AND SEALS
• Hold the inner tube vertically and clean the metal groove and
install the guide metal by hand as shown.
#
• Assemble the following parts as shown.
1 Oil seal
2 Oil seal retainer
3 Guide metal
4 Slide metal
NOTE:
Stamped mark on the oil seal must face upward.
• Install the oil lock piece
5 into the inner tube.
• Install the inner tube into the outer tube with care not to drop
the oil lock piece out.
NOTE:
After installing the inner tube into the outer tube, keep the oil
lock piece into the inner tube by compressing the front fork fully.
• Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
$ 09940-52861: Front fork oil seal installer
NOTE:
Stamped mark on the oil seal should face outside.
* Use special care to prevent damage to the “Teflon”
coated surface of the guide metal when mounting it.
* When installing the oil seal to inner tube, be careful
not to damage the oil seal lip.
* Replace the removed metals and seals with new
ones.
* Apply fork oil to the Anti-friction metals and lip of the
oil seal.
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