Suzuki RM-Z450 Service Manual

LUBRICATION SYSTEM 11-8
OIL PUMP No.2
Install the oil pump No.2 in the reverse order of removal. Pay
attention to the following points:
• Install the pin

2 into the oil pump No.2 shaft

1.
• Install the inner rotor

3 onto the oil pump No.2 shaft

1.
NOTE:
Fit the slot

A of the inner rotor onto the pin

2.
• Apply engine oil to the oil pump shaft, outer rotor and inner
rotor.
• Install the oil pump No.2 shaft and inner rotor onto the crank-
case.
• Install the outer rotor

4 onto the crankcase.
• Install the oil strainer No.2

5 and snap ring

6.
" 09900-06108: Snap ring pliers
• Install the oil pump No.2 cover

7 and tighten the oil pump
No.2 bolts to the specified torque.
% Oil pump No.2 bolt: 11 N·m (1.1 kgf-m, 8.0 lb-ft)
• Install the magneto cover. (!15-19)
• Install the gearshift lever. (!9-7)
INSPECTION AFTER INSTALLATION
• Engine oil level and oil leakage (!2-10)
• Engine coolant level and coolant leakage (!2-14, -15)
• Oil pressure (!2-36)
CAUTION
Face the punch mark

B on outer rotor

4 to the crank-
case.
CAUTION
Replace the snap ring

6 with a new one.

Suzuki RM-Z450 Specifications

General

Brand	Suzuki
Model	RM-Z450
Category	Motorcycle
Language	English