Toro Greensmaster
Flex 18 04018 User Manual

Greensmaster Flex 18/21Page 6 – 4Chassis and Controls
Service and Repairs
Handle Assembly
Figure 1
1. Handle
2. Brake lever
3. Brake bracket assembly
4. Console assembly
5. Detent ball
6. Retaining ring
7. Retaining ring
8. Interlock switch (proximity)
9. Handle rod
10. Traction cable
11. Lock washer (2 used)
12. Pin
13. Handle hub mount
14. Traction/reel drive knob (black)
15. Socket head screw
16. Roll pin
17. Traction control lever
18. Bushing (4 used)
19. Reel lever
20. Reel clutch cable
21. Wiper
22. Control bracket
23. Reel lever pin
24. Friction washer (2 used)
25. Dowel pin
26. Throttle cable
27. Cap screw
28. Cap screw (3 used)
29. Throttle lever
30. Support rod
31. Lock nut (4 used)
32. Spacer (3 used)
33. Retaining ring (3 used)
34. Brake cable
35. Lock nut
36. Brake knob (red)
37. Flange head screw
38. Lock nut (2 used)
39. Cap screw (4 used)
40. Cap screw
41. Detent spring
42. Washer head screw (5 used)
43. Cable tie (4 used)
44. Flange bushing
45. Bronze bushing (2 used)
FRONT
RIGHT
37
32
34
31
38
3
39
40
11
44
2
24
29
24
42
23
18
45
25
10
6
18
1
28
26
7
21
45
17
5
41
11
27
19
20
18
15
16
13
14
9
35
12
4
30
22
31
31
32
33
8
28
10
20
43
43
36
42
33
33

Toro Greensmaster
Flex 18 04018 Specifications

General

Brand	Toro
Model	Greensmaster Flex 18 04018
Category	Lawn Mower
Language	English

Summary

Chapter 1 Safety

Safety Instructions

General safety guidelines and warnings for operation, maintenance, and storage.

Before Operating Safety

Pre-operation safety checks and procedures to ensure safe use of the machine.

While Operating Safety

Safety precautions and procedures to follow during machine operation.

Maintenance and Service Safety

Safety guidelines for performing maintenance and service on the machine.

Chapter 2 Product Records and Maintenance

Maintenance Procedures

Torque Specifications

Recommended fastener torque values for proper assembly and tightening.

Chapter 3 Engine

Engine Specifications

Engine Adjustments

Engine Service and Repairs

Chapter 4 Traction and Reel Drive System

Traction and Reel Drive System Specifications

Traction and Reel Drive System Service and Repairs

Procedures for servicing drive belts, assemblies, gearbox, and differential.

Chapter 5 Electrical System

Electrical System Wiring Schematic

Electrical System Troubleshooting

Guidance for diagnosing and resolving starting and running problems.

Electrical System Component Testing

Procedures for testing ignition system components like the ignition coil.

Interlock Module and Switch Testing

Interlock Switch Adjustment and Repair

Operator Presence Switch Testing and Adjustment

Chapter 7 Cutting Unit

Cutting Unit Specifications

Factors Affecting Cutting Quality

Analysis of factors influencing cut quality, like engine speed and blade sharpness.

Cutting Unit Adjustments

Cutting Unit Service and Repairs

Procedures for backlapping, bedknife service, roller service, and cutting reel service.

Chapter 8 Groomer

Groomer Specifications

Groomer Troubleshooting

Factors affecting grooming performance and mechanical problems.

Groomer Adjustments

Groomer Service and Repairs

Procedures for drive belt replacement, grooming reel service, and bearings.