ABB PFEA 113 User Manual

Tension Electronics PFEA113, User Manual
Section E.8 Technical Data
3BSE029382R0101 Rev C E-11
Weight A/AE/AER 9
(20)
9
(20)
10
(22)
kg
(lbs)
B/BE/BER 20
(44)
21
(46)
21
(46)
23
(51)
Material A/AE/B/BE Stainless steel:
SS 2383
DIN 17440 X12CrMoS17
Werkstoffnr 1.4104
AISI 430F
AER/BER Acid resistant steel:
SS 2348
DIN 17440 X2CrNiMo17 13 2
Werkstoffnr 1.4404
AISI 316L
Accuracy
Accuracy class
A/AE/AER
B/BE/BER
± 0.5
%
Linearity deviation ± 0.3
Repeatability error < ± 0.05
Hysteresis <0.2
Compensated temperature range +20 - +80 (68 - 176) C (F)
Zero point drift 30 / 80
(1)
(17 / 44
(1)
)
ppm/K
(ppm/F)
Sensitivity drift 150 (83)
Working temperature range –10 - +105 (14 - 221) C (F)
Zero point drift 50 / 100
(1)
/ (28 / 56
(1)
)
ppm/K
(ppm/F)
Sensitivity drift 250 (139)
Storage temperature range –40 - +105 (–40 - +105) C (F)
Degree of protection A/B
AE/BE
AER/BER
IP 65
IP 66
IP 66/67
According. to EN 60 529
(1) PFTL 101AER -0.5 kN/ -1.0 kN
Table E-2. Technical Data for Different Types of Load Cell PFTL 101
PFTL 101 Type Data Unit

ABB PFEA 113 Specifications

General

ABB Type Designation	PFEA113
Category	Measuring Instruments
Manufacturer	ABB
Output Signal	4-20 mA, HART
Model	PFEA 113
Protection Class	IP67

Summary

Chapter 1 Introduction

1.6 Safety Instructions

Details critical safety precautions for personnel and equipment.

Chapter 2 Installation

2.2 Safety Instructions

Lists crucial safety guidelines to follow before installation work.

2.3 Mounting the Load Cells

Provides references for load cell installation requirements and instructions.

2.4 Installing the Electronic Unit

Covers the installation process for the electronic unit itself.

2.4.1 Selecting and Routing the Cabling

Details recommendations for selecting and routing cables correctly.

2.4.2 Mounting the Tension Electronics PFEA113

Describes mounting procedures for both IP 65 and IP 20 versions.

2.4.3 Earthing

Explains the critical earthing procedures for proper operation and safety.

2.7 Connectors on the PFEA113

Identifies and describes the various connectors on the PFEA113 unit.

2.8 Connecting the Load Cells

Outlines the process for connecting the load cells to the system.

2.9 Connecting Analog Outputs (AO1-AO6)

2.10 Connecting Analog Inputs (AI1-AI2)

2.11 Connecting Digital Outputs (DO1-DO4)

2.12 Connecting the Digital Input (DI)

Chapter 3 Commissioning

3.2 Safety Instructions

Lists crucial safety guidelines to follow before commissioning work.

3.4 Using the Panel Buttons

3.5 Menu Overview

3.6 Step-by-step Commissioning Guide

Offers a sequential guide for commissioning the web tension system.

3.7 Performing Basic Settings

Guides through essential initial settings like language and units.

3.8 Performing a Fast Setup (Only for One or Two Rolls)

Details a simplified setup process for basic measurements.

3.9 Checking Load Cell Signal Polarity

Describes how to verify the correct polarity of load cell signals.

3.10 Checking Load Cell Function

Explains how to perform a functional test on the load cells.

3.11 Performing a Complete Setup

Guides users through the comprehensive system setup process.

3.12 Complete Setup Sequence

Provides a detailed step-by-step guide for the complete setup.

3.12.1 Presentation Menu

Covers settings for language, units, and decimals for display.

3.12.2 System Definition

Details settings for load cell combination and gain scheduling.

3.12.3 Setting Object Type

Explains how to define the measurement object type based on load cell configuration.

3.12.4 Nominal Load

Describes how to set the nominal load for the load cells.

3.12.5 Zero Set

Explains the procedure for compensating load cell zero signals and tare weight.

3.12.6 Set Wrap Gain

Details methods for determining and setting the wrap gain.

3.12.7 Setting Analog Outputs (AO1-AO6)

3.12.8 Setting Digital Outputs (DO1-DO4)

3.12.9 Setting Analog Inputs (AI1 and AI2)

3.12.10 Setting the Digital Input

3.13 Profibus DP Communication with PFEA113

Chapter 4 Operation

4.2 Safety Instructions

Lists crucial safety guidelines to follow before operating the system.

4.3 Operating Devices

4.4 Start-up and shut-down

Provides instructions for safely starting up and shutting down the system.

4.5 Normal Run

Describes the system's state during continuous operation.

4.6 Measuring values on the display

4.7 Operator Menus

Describes the menus accessible to the operator for monitoring and control.

4.7.1 Web Tension

Details how web tension values are displayed for different roll configurations.

4.7.2 Error and Warning Messages

Describes how to interpret and respond to system error and warning messages.

Chapter 5 Maintenance

5.2 Preventive Maintenance

Outlines regular checks and preventive measures to ensure system reliability.

Chapter 6 Fault-tracing

6.2 Safety Instructions

Lists crucial safety guidelines to follow when tracing faults.

6.5 Fault-tracing Procedure

Details a systematic approach to identifying and resolving faults.

6.6 Error and Warning Messages in PFEA113

Explains the meaning of detected errors and warnings.

6.7 Fault Symptoms and Measures

Provides a guide to diagnosing faults based on symptoms and recommended actions.

6.8 Warnings and Errors Detected by the Tension Electronics

Details specific warnings and errors and their troubleshooting steps.

6.9 Changing Load Cells

Provides a step-by-step procedure for replacing load cells.

Appendix A Technical Data for Tension Electronics PFEA113

A.4 Technical Data

Presents detailed technical specifications for the PFEA113 electronics.

Appendix B PFCL 301E - Designing the Load Cell Installation

B.3 Step-by-Step Guide for Designing the Load Cell Installation

Provides a procedural guide for designing the load cell installation.

B.4 Installation Requirements

Details the specific requirements for accurate and stable load cell installation.

B.5 Mounting Alternatives, Calculating Force and Calculating Wrap Gain

Covers mounting options and methods for calculating forces and wrap gain.

B.6 Force Calculation for Measurement with a Single Load Cell

Details force calculation methods when using a single load cell.

B.7 Mounting the Load Cells

Provides detailed instructions for physically mounting the load cells.

B.8 Technical Data

B.9 Cable Diagram 3BSE028144D0065, page 5/7, Rev. D

B.10 Cable Diagram 3BSE028144D0065, page 6/7, Rev. D

Appendix C PFTL 301E - Designing the Load Cell Installation

C.3 Step-by-Step Guide for Designing the Load Cell Installation

Provides a procedural guide for designing the load cell installation.

C.4 Installation Requirements

Details the specific requirements for accurate and stable load cell installation.

C.5 Mounting Alternatives, Calculating Force and Calculating Wrap Gain

C.6 Force Calculation for Measurement with a Single Load Cell

C.7 Mounting the Load Cells

Provides detailed instructions for physically mounting the load cells.

C.8 Technical Data

C.9 Cable Diagram 3BSE028144D0065, Page 5/7, Rev. D

C.10 Cable Diagram 3BSE028144D0065, Page 6/7, Rev. D

Appendix D PFRL 101 - Designing the Load Cell Installation

D.3 Step-by-Step Guide for Designing the Load Cell Installation

Provides a procedural guide for designing the load cell installation.

D.4 Installation Requirements

D.5 Load Cell Orientation Depending on Measurement Direction

D.6 Mounting Alternatives, Calculating Force and Calculating Wrap Gain

D.7 Force Calculation for Measurement with a Single Load Cell

D.8 Mounting the Load Cells

Provides detailed instructions for physically mounting the load cells.

D.9 Technical Data

D.10 Cable Diagram, 3BSE028144D0065, Page 1/7, Rev. D

D.11 Cable Diagram, 3BSE028144D0065, Page 2/7, Rev. D

D.12 Cable Diagram, 3BSE028144D0065, Page 3/7, Rev. D

D.13 Cable Diagram, 3BSE028144D0065, Page 7/7, Rev. D

Appendix E PFTL 101 - Designing the Load Cell Installation

E.3 Step-by-Step Guide for Designing the Load Cell Installation

Provides a procedural guide for designing the load cell installation.

E.4 Installation Requirements

E.5 Mounting Alternatives, Calculating Force and Calculating Wrap Gain

E.6 Force Calculation for Measurement with a Single Load Cell

E.7 Mounting the Load Cells

Provides detailed instructions for physically mounting the load cells.

E.8 Technical Data

E.9 Cable Diagram 3BSE028144D0065, Page 1/7, Rev. D

E.10 Cable Diagram 3BSE028144D0065, Page 2/7, Rev. D

E.11 Cable Diagram 3BSE028144D0065, Page 3/7, Rev. D

E.12 Cable Diagram 3BSE028144D0065, Page 4/7, Rev. D

E.13 Cable Diagram 3BSE028144D0065, Page 7/7, Rev. D

Appendix F PFCL 201 - Designing the Load Cell Installation

F.3 Step-by-Step Guide for Designing the Load Cell Installation

Provides a procedural guide for designing the load cell installation.

F.4 Installation Requirements

F.5 Mounting Alternatives, Calculating Force and Calculating Wrap Gain

F.6 Force Calculation for Measurement with a Single Load Cell

F.7 Mounting the Load Cells

Provides detailed instructions for physically mounting the load cells.

F.8 Technical Data Load Cell PFCL 201

F.9 Cable Diagram 3BSE028144D0065, Page 1/7, Rev. D

F.10 Cable Diagram 3BSE028144D0065, Page 2/7, Rev. D

F.11 Cable Diagram 3BSE028144D0065, Page 3/7, Rev. D

F.12 Cable Diagram 3BSE028144D0065, Page 7/7, Rev. D

Appendix G PFTL 201 - Designing the Load Cell Installation

G.3 Step-by-Step Guide for Designing the Load Cell Installation

Provides a procedural guide for designing the load cell installation.

G.4 Installation Requirements

G.5 Mounting Alternatives, Calculating Force and Calculating Wrap Gain

G.6 Force Calculation for Measurement with a Single Load Cell

G.7 Mounting the Load Cells

Provides detailed instructions for physically mounting the load cells.

G.8 Technical data load cell PFTL 201

G.9 Cable Diagram 3BSE028144D0065, Page 1/7, Rev. D

G.10 Cable Diagram 3BSE028144D0065, Page 2/7, Rev. D

G.11 Cable Diagram 3BSE028144D0065, Page 3/7, Rev. D

G.12 Cable Diagram 3BSE028144D0065, Page 7/7, Rev. D