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MicroLogix 1100
Allen-Bradley MicroLogix 1100 User Manual
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MicroLogix 1100
Programmable
Controllers
Bulletin 1763 Controllers and
1762 Expansion I/O
User Manual
2
Table of Contents
Default Chapter
3
Default Chapter
3
Firmware Revision History
3
Table of Contents
5
Preface
11
Purpose of this Manual
11
Related Documentation
12
Who Should Use this Manual
11
Common Techniques Used in this Manual
12
Chapter 1
13
Hardware Features
13
Hardware Overview
13
Component Descriptions
14
Micrologix 1100 Memory Module and Built-In Real-Time Clock
14
1762 Expansion I/O
15
Communication Cables
16
Communication Options
18
Programming
18
Agency Certifications
21
Chapter 2
21
Compliance to European Union Directives
21
EMC Directive
22
Low Voltage Directive
22
Installing Your Controller
21
Installation Considerations
22
Safety Considerations
23
Hazardous Location Considerations
23
Disconnecting Main Power
25
Safety Circuits
25
Power Distribution
25
Periodic Tests of Master Control Relay Circuit
26
Power Considerations
26
Isolation Transformers
26
Power Supply Inrush
26
Loss of Power Source
27
Input States on Power down
27
Other Types of Line Conditions
27
Preventing Excessive Heat
27
Master Control Relay
28
Using Emergency-Stop Switches
29
Schematic (Using IEC Symbols)
30
Schematic (Using ANSI/CSA Symbols)
31
Installing a Memory Module
32
Using the Battery
33
Connecting the Battery Wire Connector
34
Controller and Expansion I/O Spacing
35
Controller Mounting Dimensions
35
Mounting the Controller
36
DIN Rail Mounting
37
Publication 1763-UM001E-EN-P - June
37
Panel Mounting
38
1762 Expansion I/O Dimensions
39
Mounting 1762 Expansion I/O
39
DIN Rail Mounting
39
Panel Mounting
40
Connecting Expansion I/O
41
Chapter 3 Wiring Requirements
43
Wiring Recommendation
43
Wiring the Terminal Block
44
Wiring Your Controller
43
Using Surge Suppressors
45
Recommended Surge Suppressors
47
Grounding the Controller
48
Wiring Diagrams
49
Terminal Block Layouts
49
Terminal Groupings
51
Sinking and Sourcing Wiring Diagrams
52
1763-L16AWA, 1763-L16BWA, 1763-L16BBB and 1763-L16DWD
52
Wiring Diagrams
52
Controller I/O Wiring
55
Minimizing Electrical Noise
55
Wiring Your Analog Channels
55
Analog Channel Wiring Guidelines
55
Minimizing Electrical Noise on Analog Channels
56
Grounding Your Analog Cable
57
Expansion I/O Wiring
58
Digital Wiring Diagrams
58
Analog Wiring
65
Chapter 4
73
Communication Connections
73
Supported Communication Protocols
73
Default Communication Configuration
74
Using the Communications Toggle Functionality
74
Changing Communication Configuration
75
Connecting to the RS-232 Port
78
Making a DF1 Point-To-Point Connection
79
Using a Modem
80
Connecting to a DF1 Half-Duplex Network
82
Connecting to a DH-485 Network
85
DH-485 Configuration Parameters
85
Recommended Tools
87
DH-485 Communication Cable
87
Connecting the Communication Cable to the DH-485 Connector
88
Publication 1763-UM001E-EN-P - June
88
Grounding and Terminating the DH-485 Network
89
Connecting the AIC
91
Cable Selection Guide
92
Recommended User-Supplied Components
95
Safety Considerations
96
Install and Attach the AIC
96
Powering the AIC
97
Connecting to Ethernet
99
Ethernet Connections
99
Using the LCD
101
Chapter 5 Using the LCD Operating Principles
102
Startup Screen
103
Main Menu and Default Screen
104
Operating Buttons
106
Using Menus to Choose Values
106
Selecting between Menu Items
107
Cursor Display
107
Setting Values
108
Operating Principles
102
I/O Status
109
Viewing I/O Status
110
Monitoring Bit File
111
Target Bit File Number (TBF)
111
Monitoring a Bit File
113
Monitoring Integer File
117
Target Integer File Number (TIF)
117
Monitoring an Integer File
119
Using the Mode Switch
124
Controller Modes
124
Changing Mode Switch Position
125
Using a User Defined LCD Screen
128
User Defined LCD Screen
128
Changing Key in Mode
130
Key in Modes
130
Changing Key in Mode
131
Configuring Advanced Settings
130
Using Communications Toggle Functionality
133
Viewing Ethernet Port Configuration
133
Using Trim Pots
135
Trim Pot Operation
135
Changing Data Value of a Trim Pot
135
Trim Pot Configuration in LCD Function File
137
Error Conditions
137
Viewing System Information
138
Publication 1763-UM001E-EN-P - June
139
Viewing Fault Code
139
Chapter 6
141
Operation at Power-Up and Entering a Run or
141
Test Mode
141
Writing Data to the Real-Time Clock
142
RTC Battery Operation
142
Real-Time Clock Operation
141
Memory Module Operation
143
User Program , User Data and Recipe Back-Up
143
Program Compare
143
Data File Download Protection
144
Memory Module Write Protection
144
Removal/Insertion under Power
144
Memory Module Information File
144
Program /Data Download
145
Program /Data Upload
145
Chapter 7 Overview of Online Editing
147
Online Editing Terms
148
Effects of Online Editing on Your System
149
System Impacts
149
Data Table File Size
150
Online Edit Error
150
Directions and Cautions for Micrologix 1100 Online
150
Edit User
150
Change the Rslinx "Configure CIP Option
150
(OS Series a FRN 1,2, and 3 Only)
150
A Download before Starting Online Edit
151
Types of Online Editing
153
Edit Functions in Runtime Online Editing
154
Edit Functions in Program Online Editing
154
Appendix A Expansion I/O Specifications
165
Digital I/O Modules
165
Analog Modules
173
Appendix B
181
Micrologix 1100 Replacement Kits
181
Lithium Battery (1763-BA)
182
Installation
182
Battery Handling
183
Storage
183
Transportation
183
Disposal
184
Appendix C
187
Controller Status LED Indicators
187
Status Indicators on the LCD
188
I/O Status Indicators on the LCD
189
Normal Operation
190
Error Conditions
190
Understanding the Controller Indicator Status
187
Controller Error Recovery Model
191
Analog Expansion I/O Diagnostics and Troubleshooting
192
Module Operation and Channel Operation
192
Power-Up Diagnostics
192
Critical and Non-Critical Errors
193
Module Error Definition Table
193
Error Codes
195
Calling Rockwell Automation for Assistance
196
Appendix D Preparing for Upgrade
197
Install Controlflash Software
197
Prepare the Controller for Updating
198
Sequence of Operation
198
Missing/Corrupt os LED Pattern
199
Appendix E
201
Communication Interface
201
DF1 Full-Duplex Protocol
201
DF1 Half-Duplex Protocol
203
DF1 Half-Duplex Operation
203
Considerations When Communicating as a DF1 Slave
204
On a Multi-Drop Link
204
Using Modems with Micrologix™ Programmable Controllers
205
Communication Protocol
207
DH-485 Configuration Parameters
207
Devices that Use the DH-485 Network
208
Important DH-485 Network Planning Considerations
208
Example DH-485 Connections
212
Ascii
214
Modbus Communication Protocol
214
Micrologix 1100 Controllers and Ethernet Communication
215
Publication 1763-UM001E-EN-P - June
215
Appendix F
216
Micrologix 1100 Performance Considerations
216
Micrologix 1100 and PC Connections to the Ethernet Network
218
Ethernet Network Topology
218
Connecting an Ethernet Switch on the Ethernet Network
218
Cables
219
Ethernet Connections
221
Duplicate IP Address Detection
222
Configuring the Ethernet Channel on the Micrologix 1100
223
Configuration Using Rslogix 500 Programming Software
224
Configuration Via BOOTP
224
Using the Rockwell BOOTP/DHCP Utility
226
Using a DHCP Server to Configure Your Processor
228
Using Subnet Masks and Gateways
228
Manually Configuring Channel 1 for Controllers on Subnets
230
Micrologix 1100 Embedded Web Server Capability
231
System Loading Calculations
233
Appendix G System Loading Example Calculations
234
System Loading Worksheet
236
Current Loading
236
Calculating Heat Dissipation
238
Glossary
239
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Allen-Bradley MicroLogix 1100 Specifications
General
Brand
Allen-Bradley
Model
MicroLogix 1100
Category
Controller
Language
English
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