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MicroLogix 1000
Allen-Bradley MicroLogix 1000 User Manual
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User
Manual
MicroLogix
1000
Programmable
Controllers
(Bulletin
1761 Controllers)
Allen-Bradley
efesotomasyon.com - Allen Bradley,Rockwell,plc,servo,drive
2
Table of Contents
Default Chapter
3
Table of Contents
3
Preface
10
Preface
11
Who Should Use this Manual
12
Purpose of this Manual
12
Common Techniques Used in this Manual
16
Allen-Bradley Support
16
1 Installing Your Controller
17
Compliance to European Union Directives
18
Hardware Overview
19
Master Control Relay
20
Using Surge Suppressors
24
Safety Considerations
27
Power Considerations
29
Preventing Excessive Heat
31
Controller Spacing
32
Mounting the Controller
32
2 Wiring Your Controller
35
Grounding Guidelines
36
Sinking and Sourcing Circuits
37
Wiring Recommendations
38
Wiring Diagrams, Discrete Input and Output Voltage Ranges
41
Minimizing Electrical Noise on Analog Controllers
55
Wiring Your Analog Channels
56
Analog Voltage and Current Input and Output Ranges
57
Wiring Your Controller for High-Speed Counter Applications
58
3 Connecting the System
59
Connecting the DF1 Protocol
60
Connecting to a DH-485 Network
63
Connecting the AIC
67
Establishing Communication
75
Devicenet Communications
76
4 Programming Overview
77
Principles of Machine Control
78
Understanding File Organization
80
Understanding How Processor Files Are Stored and Accessed
82
Addressing Data Files
86
Applying Ladder Logics to Your Schematics
90
Developing Your Logic Program - a Model
91
5 Using Analog
93
I/O Image
94
I/O Configuration
95
Input Filter and Update Times
95
Converting Analog Data
97
6 Using Basic Instructions
99
About the Basic Instructions
100
Bit Instructions Overview
101
Examine if Closed (XIC)
102
Examine if Open (XIO)
102
Output Energize (OTE)
103
Output Latch (OTL) and Output Unlatch (OTU)
103
One-Shot Rising (OSR)
105
Timer Instructions Overview
106
Timer On-Delay (TON)
109
Timer Off-Delay (TOF)
110
Retentive Timer (RTO)
112
Counter Instructions Overview
113
Count up (CTU)
116
Count down (CTD)
117
Reset (RES)
118
Basic Instructions in the Paper Drilling Machine Application Example
119
7 Using Comparison Instructions
123
About the Comparison Instructions
124
Comparison Instructions Overview
124
Equal (EQU)
125
Not Equal (NEQ)
125
Less than (LES)
125
Less than or Equal (LEQ)
126
Greater than (GRT)
126
Greater than or Equal (GEQ)
126
Masked Comparison for Equal (MEQ)
127
Limit Test (LIM)
128
Comparison Instructions in the Paper Drilling Machine Application Example
130
8 Using Math Instructions
133
About the Math Instructions
134
Math Instructions Overview
134
Add (ADD)
136
Subtract (SUB)
137
32-Bit Addition and Subtraction
138
Multiply (MUL)
140
Divide (DIV)
141
Double Divide (DDV)
142
Clear (CLR)
143
Square Root (SQR)
143
Scale Data (SCL)
144
Math Instructions in the Paper Drilling Machine Application Example
146
9 Using Data Handling Instructions
149
About the Data Handling Instructions
150
Convert to BCD (TOD)
151
Convert from BCD (FRD)
153
Decode 4 to 1 of 16 (DCD)
156
Encode 1 of 16 to 4 (ENC)
157
Copy File (COP) and Fill File (FLL) Instructions
158
Move and Logical Instructions Overview
161
Move (MOV)
163
Masked Move (MVM)
164
And (AND)
166
Or (OR)
167
Exclusive or (XOR)
168
Not (NOT)
169
Negate (NEG)
170
FIFO and LIFO Instructions Overview
171
FIFO Load (FFL) and FIFO Unload (FFU)
173
LIFO Load (LFL) and LIFO Unload (LFU)
174
Data Handling Instructions in the Paper Drilling Machine Application Example
176
10 Using Program Flow Control Instructions
179
About the Program Flow Control Instructions
180
Jump (JMP) and Label (LBL)
180
Jump to Subroutine (JSR), Subroutine (SBR), and Return (RET)
182
Master Control Reset (MCR)
185
Temporary End (TND)
186
Suspend (SUS)
186
Immediate Input with Mask (IIM)
187
Immediate Output with Mask (IOM)
187
Program Flow Control Instructions in the Paper Drilling Machine Application Example
188
11 Using Application Specific Instructions
189
About the Application Specific Instructions
190
Bit Shift Instructions Overview
191
Bit Shift Left (BSL)
193
Bit Shift Right (BSR)
194
Sequencer Instructions Overview
195
Sequencer Output (SQO) and Sequencer Compare (SQC)
195
Sequencer Load (SQL)
201
Selectable Timed Interrupt (STI) Function Overview
203
Selectable Timed Disable (STD) and Enable (STE)
206
Selectable Timed Start (STS)
208
Interrupt Subroutine (INT)
208
Application Specific Instructions in the Paper Drilling Machine Application Example
209
12 Using High-Speed Counter Instructions
215
About the High-Speed Counter Instructions
216
High-Speed Counter Instructions Overview
217
High-Speed Counter (HSC)
220
High-Speed Counter Load (HSL)
232
High-Speed Counter Reset (RES)
235
High-Speed Counter Reset Accumulator (RAC)
236
High-Speed Counter Interrupt Enable (HSE) and Disable (HSD)
237
Update High-Speed Counter Image Accumulator (OTE)
238
What Happens to the HSC When Going to REM Run Mode
239
High-Speed Counter Instructions in the Paper Drilling Machine Application Example
243
13 Using the Message Instruction
249
Types of Communication
250
Message Instruction (MSG)
251
Timing Diagram for a Successful MSG Instruction
256
MSG Instruction Error Codes
258
Application Examples that Use the MSG Instruction
260
14 Troubleshooting Your System
269
Understanding the Controller LED Status
270
Controller Error Recovery Model
273
Identifying Controller Faults
274
Calling Allen-Bradley for Assistance
278
Hardware Reference
279
Controller Specifications
280
Controller Dimensions
287
Replacement Parts
288
Programming Reference
289
Controller Status File
289
Instruction Execution Times and Memory Usage
309
Valid Addressing Modes and File Types for Instruction Parameters
315
Available File Types
316
Available Addressing Modes
317
Understanding the Communication Protocols
329
RS-232 Communication Interface
330
DF1 Full-Duplex Protocol
331
DF1 Half-Duplex Slave Protocol
333
DH-485 Communication Protocol
339
Application Example Programs
351
Paper Drilling Machine Application Example
352
Time Driven Sequencer Application Example
367
Event Driven Sequencer Application Example
369
Bottle Line Example
371
Pick and Place Machine Example
374
RPM Calculation Application Example
378
On/Off Circuit Application Example
384
Spray Booth Application Example
386
Adjustable Timer Application Example
391
Optional Analog Input Software Calibration
393
Calibrating an Analog Input Channel
394
Glossary
399
4
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Allen-Bradley MicroLogix 1000 Specifications
General
Brand
Allen-Bradley
Model
MicroLogix 1000
Category
Controller
Language
English
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