24 Rockwell Automation Publication 520-TD002A-EN-E - May 2015
PowerFlex 527 AC Drive Specifications
Signal and Control Wire Types
Recommendations are for 50 °C ambient temperature.
75 °C wire must be used for 60 °C ambient temperature.
90 °C wire must be used for 70 °C ambient temperature.
(1) Stranded or solid wire.
(2) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
Maximum Control Wire Recommendation
Do not exceed control wiring length of 30 m (100 ft). Control signal cable length is highly dependent on electrical
environment and installation practices. To improve noise immunity, the I/O terminal Common may be connected to
ground terminal/protective earth. When using the embedded Ethernet ports, the I/O terminal C1 or C2 should be
connected to a clean ground.
(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.
Machinery Directive (2006/42/EC)
• EN ISO 13849-1:2008+AC:2009 – Safety of machinery – Safety related parts of control systems -Part 1: General
principles for design.
• EN 62061:2005+A1:2013 – Safety of machinery – Functional safety of safety-related electrical, electronic and
programmable electronic control systems.
• EN 60204-1:2006+A1:2009 – Safety of machinery – Electrical equipment of machines - Part 1: General
requirements.
• EN 61800-5-2:2007 – Adjustable speed electrical power drive systems - Part 5-2: Safety requirement – Functional.
Recommended Signal Wire
Signal Type/Where Used Belden Wire Type(s)(or equivalent)
(1)
Description Min. Insulation Rating
Analog I/O 8760/9460 0.750 mm
2
(18 AWG), twisted pair, 100% shield with drain
(2)
300V,
60 °C (140 °F)
Remote Pot 8770 0.750 mm
2
(18 AWG), 3 conductor, shielded
Encoder 9728/9730 0.196 mm
2
(24 AWG), individually shielded pairs
Recommended Control Wire for Digital I/O
Type Wire Type(s) Description Min. Insulation Rating
Unshielded Per US NEC or applicable national or local code – 300V,
60 °C (140 °F)
Shielded Multi-conductor shielded cable such as
Belden 8770 (or equivalent)
0.750 mm
2
(18 AWG), 3 conductor, shielded.
Control I/O Terminal Block Wire Specifications
Frame Maximum Wire Size
(1)
Minimum Wire Size
(1)
Torque
A...E 1.3 mm
2
(16 AWG) 0.13 mm
2
(26 AWG) 0.71...0.86 Nm (6.2...7.6 lb-in.)