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Beckhoff
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BC3150
Beckhoff BC3150 User Manual
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Product overview
BC3150
10
Version: 2.1.0
2.3
Technical data
2.3.1
Technical Data - BCxx50
Technical data
BC3150
Processor
16 bit micro-controller
Diagnostic LEDs
2 x power supply, 2 x K-Bus
Configuration and programming
software
TwinCAT PLC
Fieldbus interface
BC3150
Fieldbus
PROFIBUS-DP
Interfaces
Serial interface
COM1 (RS232 for configuration and programming, automatic baud rate
detection 9600/19200/38400 baud)
Terminal Bus (K-Bus)
64 (255 with K-bus extension)
9
11
Table of Contents
Table of Contents
3
1 Foreword
5
Notes on the Documentation
5
Safety Instructions
6
Documentation Issue Status
7
2 Product Overview
8
Bcxx50 Overview
8
The Principle of the Bus Terminal
9
Fig. 1 the Principle of the Bus Terminal
9
Technical Data
10
Technical Data - Bcxx50
10
Technical Data - PROFIBUS-DP
12
Technical Data - PLC
12
Fig. 2 BC3150
12
The Beckhoff Bus Terminal System
13
3 Mounting and Wiring
15
Mounting
15
Dimensions
15
Fig. 3 Bcxx50
15
Installation
16
Fig. 4 Release the Locking Mechanism by Pulling the Orange Tab
16
Fig. 5 Power Contact on the Left
16
Wiring
17
Potential Groups, Insulation Testing and PE
17
Fig. 6 Potential Groups of a Bus Terminal Block
17
Fig. 7 Power Contact on the Left
18
Power Supply
19
Fig. 8 Terminal Points for the Bus Terminal Controller Supply
19
Fig. 9 UL Identification
19
PROFIBUS Connection
21
Fig. 10 Pin Assignment M12 Socket (-B310)
21
Fig. 11 Pin Assignment M12 Socket/Plug Connector (-B318)
21
Fig. 12 Pin Assignment of the PROFIBUS D-Sub Socket
21
PROFIBUS Cabling
22
Fig. 13 Pin Assignment Socket/Plug Connector Fieldbus Box Modules
22
Fig. 14 PROFIBUS Cable Assignment
23
ATEX - Special Conditions (Extended Temperature Range)
25
4 Parameterization and Commissioning
26
Start-Up Behavior of the Bus Terminal Controller
26
Fig. 15 Start-Up Behavior of the Bus Terminal Controller
26
Configuration
27
Overview
27
Creating a Twincat Configuration
29
Fig. 16 Creating a Twincat Configuration
29
Fig. 17 Selecting the Bus Terminal Controller
29
Downloading a Twincat Configuration
30
Fig. 18 Downloading a Twincat Configuration
30
Uploading a Twincat Configuration
31
Fig. 19 Selecting the Bus Terminal Controller
31
Fig. 20 State of the Bus Terminal Controller
31
Fig. 21 Activating the Twincat Configuration
31
Fig. 22 Choose Target System
32
Fig. 23 Selecting the Bus Terminal Controller
32
Fig. 24 State of the Bus Terminal Controller
32
Resources in the Bus Terminal Controller
33
Fig. 25 Uploading the Twincat Configuration
33
Fig. 26 Memory for Code Mapping
33
Fig. 27 Data Memory Mapping
34
Fig. 28 Code and Data Memory
34
ADS Connection Via Serial Interface
35
Fig. 29 Other Memory
35
Fig. 30 Properties of the Remote Connection
36
Profibus
37
Fig. 31 DP Slaves Tab
37
Fig. 32 Inserting BX3100
39
Fig. 33 Creating PROFIBUS Data
40
Fig. 34 ADS Interface
40
Fig. 35 Creating PROFIBUS Data
41
Fig. 36 Bc3150D
42
Fig. 37 Bc3150N
42
Fig. 38 Bc3150S
42
Fig. 39 Settings
43
Fig. 40 Sample for Entering Individual Bytes
44
Fig. 41 Sample for Entering Associated Bytes
45
K-Bus
46
Fig. 42 BX Settings Tab
46
Fig. 43 BX Diag Tab
47
Plc
48
Fig. 44 Selecting the PLC Project
48
Fig. 45 Connecting PLC Variable and Hardware
49
Fig. 46 Target System Display
49
Fig. 47 Setting the Task Time
50
Setting the Slave Address
51
Fig. 48 Displaying the PLC Cycle Time
51
Configuration Software KS2000
52
Programming Cable
53
Fig. 49 Programming Cable KS2000-Z2
53
5 Programming
54
Bcxx50 PLC Features
54
Twincat PLC
54
Twincat PLC - Error Codes
55
Fig. 50 Maximum Number of Pous Exceeded
55
Fig. 51 Menu Path Projects / Options / Controller Settings
55
Fig. 52 Controller Settings
56
Fig. 53 Global Memory Insufficient
56
Fig. 54 Menu Path Projects / Options / Build
56
Fig. 55 Build
57
Remanent Data
58
Allocated Flags
59
Local Process Image in Delivery State
59
Mapping the Bus Terminals
61
Local Process Image in the Twincat Configuration
61
Fig. 56 Changing Variable Links
61
Fig. 57 Linking a Variable with an Input
62
Creating a Boot Project
63
Communication between Twincat and Bx/Bcxx50
63
Up- and Downloading of Programs
64
Fig. 58 Opening the Options Menu
65
Fig. 59 Selecting Source Download
65
Fig. 60 Downloading the Program Code
66
Fig. 61 Download Progress
66
Fig. 62 Uploading a Program
67
Fig. 63 Selecting the Data Transfer Route
67
Fig. 64 Selecting the Device
67
Libraries
68
Libraries Overview
68
Tcbasebx
69
Fig. 65 Function Block F_STARTDEBUGTIMER
70
Fig. 66 Function Block F_READDEBUGTIMER
70
Program Transfer
73
Program Transfer Via the Serial Interface
73
Fig. 67 Selecting the Data Transfer Route - Serial Interface
73
Fig. 68 Parameterization of the Serial Interface
74
Fig. 69 Selecting the Data Transfer Route - AMS
74
Fig. 70 Selecting the Device
74
Program Transfer Via PROFIBUS
75
Fig. 71 ADS Interface
75
PROFIBUS Process Image
76
Fig. 72 Selection of the Target Platform
76
Fig. 73 Selection of the Target System
76
6 Profibus
78
Introduction to the System
78
Fieldbus Overview
78
Profibus Dp
81
Profibus Dpv1
83
Plug Connectors, Cables and Switches
84
Fig. 74 Pin Assignment M12 Socket
84
Fig. 75 PROFIBUS Cable Assignment
85
Topology
86
Fig. 76 Address Selection Switch
86
Fig. 77 Address Selection Switch
86
Fig. 78 RS485 Topology with 3 Segments and 2 Repeaters
87
7 Error Handling and Diagnosis
88
Diagnostics
88
Fig. 79 PROFIBUS Diagnostic Byte in the System Manager
88
Diagnostic Leds
89
Fig. 80 Display of the K-Bus Status in the Variable K-Bus State
89
Fig. 81 Leds
89
8 Appendix
92
First Steps with the BC3150
92
Fig. 82 Selecting the PCI Address for the FC3101 PROFIBUS Card
92
Fig. 83 Setting the PROFIBUS Address
93
Fig. 84 Selecting the BC3150 as Target System
93
Switching between Controllers
94
Firmware Update
96
Fig. 85 Selecting a BX Series Bus Terminal Controller
96
Fig. 86 Selecting a BC Series Bus Terminal Controller
97
Fig. 87 Select the COM Port
97
Fig. 88 Open the Firmware File
97
General Operating Conditions
98
Fig. 89 Status Messages Relating to the Firmware Update
98
Test Standards for Device Testing
100
Bibliography
100
List of Abbreviations
101
Support and Service
102
List of Illustration
103
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Beckhoff BC3150 Specifications
General
Brand
Beckhoff
Model
BC3150
Category
Controller
Language
English
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