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Danfoss VLT AQUA FC 202 User Manual

Danfoss VLT AQUA FC 202
148 pages
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Index
A
Access to Control Terminals........................................................... 62
Airflow...................................................................................................... 34
Alarm log.............................................................................................. 140
Alarm/Warning Code List.............................................................. 132
Alarms and Warnings...................................................................... 130
AMA................................................................................. 67, 76, 135, 138
Analog
inputs........................................................................................ 118, 134
output................................................................................................ 118
signal.................................................................................................. 134
Automatic Motor Adaptation (AMA).......................................... 67
B
Back cooling.......................................................................................... 33
Brake
Cable..................................................................................................... 55
Resistor Temperature Switch....................................................... 55
Braking.................................................................................................. 136
Branch circuit protection................................................................. 56
C
Cable
Lengths and Cross Sections....................................................... 117
positions.............................................................................................. 23
Cable-length and cross-section.................................................... 43
Cabling..................................................................................................... 42
Changing
a Group of Numeric Data Values................................................ 75
a Text Value........................................................................................ 75
Data....................................................................................................... 75
of Data Value..................................................................................... 76
Closed Loop......................................................................................... 137
Coasting.................................................................................................. 73
Communication option.................................................................. 137
Control
cables................................................................................................... 65
Cables................................................................................................... 63
card..................................................................................................... 134
Card performance......................................................................... 120
card, 10 V DC output.................................................................... 119
Card, 24 V DC output.................................................................... 119
card, RS-485 serial communication......................................... 118
card, USB serial communication.............................................. 120
characteristics................................................................................. 120
Terminals............................................................................................. 62
Cooling.................................................................................................... 33
Copyright, limitation of liability and revision rights.............. 4
Current rating..................................................................................... 134
D
DC link................................................................................................... 134
Default Settings................................................................................... 76
Digital
input................................................................................................... 135
inputs................................................................................................. 117
Output............................................................................................... 119
Display
Line 1.2 Small, 0-21.......................................................................... 87
Line 1.3 Small, 0-22.......................................................................... 88
Line 2 large, 0-23.............................................................................. 88
Line 3 Large, 0-24............................................................................. 88
Disposal Instruction.............................................................................. 8
Drip Shield Installation..................................................................... 37
Drive Closed Loop............................................................................ 101
Duct
cooling................................................................................................. 33
work cooling kits.............................................................................. 37
E
Efficient parameter set-up for water applications................ 80
ELCB relays............................................................................................. 53
Electrical Installation.................................................................. 62, 63
Electronic waste..................................................................................... 8
Enclsoure Type F Options................................................................ 41
External
Fan Supply.......................................................................................... 56
Temperature Monitoring.............................................................. 42
F
Feedback..................................................................................... 138, 140
Fieldbus connection.......................................................................... 60
Floor Mounting.................................................................................... 40
Fuse Specifications............................................................................. 57
Fuses................................................................................................ 137, 56
Fusing....................................................................................................... 42
G
General Considerations.................................................................... 20
Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)
...... 35
GLCP.......................................................................................................... 76
Graphical display................................................................................. 70
Grounding.............................................................................................. 53
H
How
to Connect a PC to the Frequency Converter........................ 77
to operate graphical LCP (GLCP)................................................ 70
Index VLT AQUA Drive FC 202 Operation Instructions
142 MG20P402 - Rev. 2013-12-16

Table of Contents

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Danfoss VLT AQUA FC 202 Specifications

General IconGeneral
BrandDanfoss
ModelVLT AQUA FC 202
CategoryDC Drives
LanguageEnglish

Summary

2 Safety

2.1 Safety Note

Provides essential safety information and warnings for handling the unit.

2.1.1 General Warning

Highlights critical safety precautions regarding electrical hazards and potential injuries.

2.1.2 Before Commencing Repair Work

Outlines necessary steps to take before performing maintenance or repair on the unit.

2.1.4 Avoid Unintended Start

Explains procedures to prevent accidental motor startup during operation or parameter changes.

2.1.5 Safe Torque Off (STO)

Describes the Safe Torque Off function and its wiring requirements for safety.

3 How to Install

3.2.1 Planning the Installation Site

Guidance on selecting an optimal location considering ambient conditions and access.

3.3 Mechanical Installation

Detailed steps for physically mounting the frequency converter.

3.3.6 Cooling and Airflow

Guidelines for ensuring adequate cooling and airflow for optimal performance.

3.6 Electrical Installation

Comprehensive guide to performing electrical connections and installations.

3.6.1 Power Connections

Instructions on how to correctly connect the main power supply cables.

3.6.2 Grounding

Critical procedures for proper grounding to ensure safety and EMC compatibility.

3.6.3 Extra Protection (RCD)

Information on using residual current devices for enhanced protection.

3.6.4 RFI Switch

Configuration details for the RFI switch to manage interference.

3.6.5 Torque

Proper torque specifications for tightening all electrical connections.

3.6.6 Shielded Cables

Requirements and methods for connecting shielded cables for EMC compliance.

3.6.7 Motor Cable

Guidelines and specifications for connecting the motor cable correctly.

3.6.12 Mains Connection

Steps for connecting the main power supply to the unit.

3.6.14 Fuses

Recommendations for selecting and installing fuses for protection.

3.6.15 Mains Disconnectors

Information on installing and using main disconnectors for isolation.

3.6.16 F Enclosure Circuit Breakers

Details on circuit breakers used in F enclosure types.

4 How to operate the frequency converter

4.1.1 How to operate graphical LCP (GLCP)

Guide to operating the Graphical Local Control Panel (GLCP) interface.

4.1.2 How to Operate Numeric LCP (NLCP)

Guide to operating the Numeric Local Control Panel (NLCP) interface.

4.1.3 Changing Data

Procedures for modifying parameter values on the LCP.

4.1.10 Initialisation to Default Settings

Methods for initializing the frequency converter to factory default settings.

5 How to programme the frequency converter

5.1 How to programme

Introduction to the process of programming frequency converter parameters.

5.1.1 Quick Menu Mode

Using the Quick Menu for efficient parameter setup and configuration.

Efficient parameter set-up for water applications

Optimizing parameter setup specifically for water application requirements.

5.1.3 Q2 Quick Setup

Accessing and setting basic parameters for initial frequency converter operation.

5.1.4 Q3 Function Set-ups

Configuration options for application-specific functions.

5.1.7 Main Menu Mode

Accessing and programming all available parameters via the main menu.

5.1.8 Parameter Selection

Guidance on navigating and selecting parameter groups and individual parameters.

5.2 Commonly Used Parameters - Explanations

Detailed explanations of frequently used parameters and their functions.

5.2.1 Main Menu

Detailed descriptions of parameters available within the Main Menu.

5.2.2 1-0* General Settings

Configuration of fundamental operating modes and settings.

1-00 Configuration Mode

Setting the operating mode: Open Loop or Closed Loop.

1-20 Motor Power [kW]

Inputting the nominal motor power according to the nameplate data.

1-22 Motor Voltage

Inputting the nominal motor voltage according to the nameplate data.

1-23 Motor Frequency

Setting the motor frequency based on the nameplate data.

1-24 Motor Current

Inputting the nominal motor current for torque and thermal calculations.

1-25 Motor Nominal Speed

Entering the nominal motor speed for automatic motor compensations.

1-29 Automatic Motor Adaptation (AMA)

Procedure for optimizing motor performance through automatic adaptation.

3-02 Minimum Reference

Defining the minimum obtainable reference value for the system.

5.2.8 20-** Drive Closed Loop

Configuration of the closed-loop PID controller for output frequency control.

5.3 Parameter Menu Structure

6 General Specifications

Protection and Features

Overview of integrated protection features and operational safeguards.

7 Troubleshooting

7.1 Alarms and warnings

Lists and explains all possible alarms and warnings with probable causes and remedies.

WARNING 1, 10 Volts low

Diagnoses and remedies for low control card voltage conditions.

WARNING/ALARM 2, Live zero error

Diagnoses and remedies for live zero errors on analog input signals.

WARNING 3, No motor

Troubleshooting steps when no motor is detected connected to the output.

WARNING/ALARM 4, Mains phase loss

Identifies issues related to missing mains phases or voltage imbalance.

WARNING 5, DC link voltage high

Addresses conditions of high DC link voltage and potential unit behavior.

WARNING 6, DC link voltage low

Addresses conditions of low DC link voltage and potential unit behavior.

WARNING/ALARM 7, DC overvoltage

Diagnoses and remedies for DC overvoltage conditions leading to trips.

WARNING/ALARM 8, DC under voltage

Diagnoses and remedies for DC under voltage conditions causing trips.

WARNING/ALARM 9, Inverter overload

Troubleshooting steps for inverter overload conditions and alarms.

WARNING/ALARM 10, Motor overload temperature

Diagnoses motor overheating and thermal protection faults.

WARNING/ALARM 11, Motor thermistor over temp

Troubleshooting issues related to motor thermistor over-temperature faults.

WARNING/ALARM 12, Torque limit

Addresses issues related to torque limit violations during operation.

WARNING/ALARM 13, Over current

Troubleshooting steps for overcurrent faults and trip conditions.

ALARM 14, Earth (ground) fault

Diagnoses and remedies for earth faults in the output phases.

ALARM 16, Short circuit

Troubleshooting steps for short circuits in motor or motor wiring.

ALARM 30, Motor phase U missing

Diagnosing faults related to a missing motor phase U.

ALARM 31, Motor phase V missing

Diagnosing faults related to a missing motor phase V.

ALARM 32, Motor phase W missing

Diagnosing faults related to a missing motor phase W.

WARNING/ALARM 36, Mains failure

Diagnosing faults related to mains supply failure or imbalance.

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