Affinity User Guide 3
Issue Number: 5 www.controltechniques.com
Contents
1 Safety information .................................7
1.1 Warnings, cautions and notes ...............................7
1.2 Electrical safety - general warning ........................7
1.3 System design and safety of personnel ................7
1.4 Environmental limits ..............................................7
1.5 Access ..................................................................7
1.6 Fire protection .......................................................7
1.7 Compliance with regulations .................................7
1.8 Motor .....................................................................7
1.9 Mechanical brake control ......................................7
1.10 Adjusting parameters ............................................7
1.11 Electrical installation .............................................8
2 Product information ..............................9
2.1 Introduction ...........................................................9
2.2 Drive types ..........................................................10
2.3 Ratings ................................................................10
2.4 Model number .....................................................14
2.5 Operating modes ................................................14
2.6 Drive features ......................................................15
2.7 Nameplate description ........................................16
2.8 Options ................................................................17
2.9 Items supplied with the drive ...............................19
3 Mechanical installation .......................20
3.1 Safety information ...............................................20
3.2 Planning the installation ......................................20
3.3 Terminal cover removal ......................................22
3.4 Solutions Module / keypad installation /
removal ...............................................................29
3.5 Mounting methods ..............................................31
3.6 Enclosure for standard drives .............................48
3.7 Enclosure design and drive ambient
temperature..........................................................49
3.8 Enclosing standard drive for high environmental
protection ............................................................50
3.9 External EMC filter for standard drives ..............54
3.10 Electrical terminals ..............................................62
3.11 Routine maintenance ..........................................63
4 Electrical installation ..........................66
4.1 Power connections ..............................................66
4.2 AC supply requirements ......................................69
4.3 Auxiliary power supply ........................................70
4.4 Supplying the drive with DC / DC bus
paralleling ............................................................71
4.5 Fan connections ..................................................71
4.6 Control 24Vdc supply ..........................................71
4.7 Ratings ................................................................71
4.8 Output circuit and motor protection .....................74
4.9 Braking ................................................................76
4.10 Ground leakage ..................................................78
4.11 EMC (Electromagnetic compatibility) ..................78
4.12 PC communications connections ........................87
4.13 Terminal connections ..........................................88
4.14 Building automation network connections ...........92
4.15 Heatsink fan supply connections (size 4 to 6) .....92
5 Getting started..................................... 93
5.1 Understanding the display ..................................93
5.2 Keypad operation ................................................93
5.3 Menu structure ....................................................94
5.4 Menu 0 ................................................................95
5.5 Advanced menus ................................................95
5.6 Changing the operating mode .............................97
5.7 Changing the keypad mode ................................97
5.8 Saving parameters ..............................................97
5.9 Restoring parameter defaults ..............................97
5.10 Parameter access level and security ..................97
5.11 Displaying parameters with non-default
values only ..........................................................99
5.12 Displaying destination parameters only ..............99
5.13 Communications .................................................99
6 Basic parameters ..............................102
6.1 Single line descriptions .....................................102
6.2 Full descriptions ................................................106
7 Running the motor ............................115
7.1 Quick start Connections ....................................115
7.2 Changing the operating mode ...........................115
7.3 Changing keypad mode ....................................115
7.4 Quick Start commissioning/start-up ..................118
8 Optimization .......................................121
8.1 Motor map parameters ......................................121
8.2 Current limits .....................................................127
8.3 Motor thermal protection ...................................127
8.4 Switching frequency ..........................................128
8.5 High speed operation ........................................128