Contents
4 © Construction Tools GmbH | 3390 5203 01 | 2019-08-06
Original Instructions
5.1.2 Non-mineral hydraulic oil .................................................................................................................................22
5.1.3 Grease.............................................................................................................................................................22
5.1.4 Gas ..................................................................................................................................................................22
5.2 Manufacturing the adapter plate......................................................................................................................23
5.3 Installing the adapter plate...............................................................................................................................23
5.4 Attaching the hydraulic attachment to the carrier .........................................................................................24
5.4.1 Mechanical mounting aspects .........................................................................................................................24
5.4.2 Making the hydraulic connections ...................................................................................................................24
5.5 Removing the hydraulic attachment from the carrier....................................................................................26
5.5.1 Dismantling the hydraulic connections ............................................................................................................26
5.5.2 Mechanical disassembly..................................................................................................................................26
5.6 Removing the adapter plate .............................................................................................................................26
5.7 DustProtector ....................................................................................................................................................27
5.7.1 Removal ..........................................................................................................................................................27
5.7.2 Installation .......................................................................................................................................................27
5.8 Working tool ......................................................................................................................................................28
5.8.1 Selecting the right working tool........................................................................................................................28
5.8.2 Installation .......................................................................................................................................................29
5.8.3 Removal ..........................................................................................................................................................30
6 Operation ..................................................................................................................................31
6.1 Initial operation and operation after long storage .........................................................................................31
6.2 Preparations before starting ............................................................................................................................32
6.3 Switching the hydraulic breaker on and off ...................................................................................................32
6.4 Functional test...................................................................................................................................................32
6.5 Correct operation ..............................................................................................................................................33
6.5.1 Working angle..................................................................................................................................................33
6.5.2 Advance...........................................................................................................................................................33
6.5.3 Impact time ......................................................................................................................................................33
6.5.4 High ambient temperature ...............................................................................................................................34
6.5.5 Low ambient temperature................................................................................................................................34
6.6 Prohibited operation .........................................................................................................................................35
6.6.1 Lifting/Transporting..........................................................................................................................................35
6.6.2 Impacting .........................................................................................................................................................35
6.6.3 Moving objects.................................................................................................................................................35
6.6.4 Levering...........................................................................................................................................................35
6.6.5 Blank firing of the working tool.........................................................................................................................36
6.6.6 Cylinder end positions .....................................................................................................................................36
6.7 Working with safety equipment .......................................................................................................................37
6.7.1 Underwater applications ..................................................................................................................................37
6.7.2 Usage in tunnels..............................................................................................................................................37
6.7.3 Hot applications ...............................................................................................................................................37
6.8 AutoControl System .........................................................................................................................................37
6.8.1 AutoControl in daily use...................................................................................................................................37
6.8.2 AutoControl in special applications..................................................................................................................37
6.9 Intelligent Protection System (IPS) .................................................................................................................37
6.10 PowerAdapt .......................................................................................................................................................38
7 Maintenance .............................................................................................................................39
7.1 Maintenance schedule......................................................................................................................................40
7.2 Depressurising the hydraulic system .............................................................................................................41
7.3 Cleaning .............................................................................................................................................................42