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OPERATION

4-4 powermax

Operator Manual

Operate the Powermax45

Follow the steps below to begin cutting or gouging with the Powermax45.

Turn ON the system

Set the ON/OFF switch to the ON (I) position.

CSA/230 V CE

400 V CE

Connect the electrical power and gas supply

Plug in the power cord and connect the gas supply line. For more information about the electrical

requirements and the gas supply requirements of the Powermax45, see Section 2, Power supply

setup.

Electromagnetic Compatibility4
Warranty6
- Safety Information9
- Table of Contents10
- Where To Find Information 114
System Description15
Where to Find Information15
Power Supply Dimensions and Weights16
- Dimensions16
- Weights16
Power Supply Ratings17
T45V Torch Dimensions18
T45M Torch Dimensions18
T45V and T45M Torch Specifications19
Symbols and Markings20
- IEC Symbols21
- Unpack The Powermax45 222
Unpack the Powermax4523
- Claims23
- Contents23
Position the Power Supply24
Prepare the Electrical Power24
- Voltage Configurations24
- Install a Line-Disconnect Switch25
- Requirements for Grounding25
Power Cord Considerations26
- Extension Cord Recommendations26
- Generator Recommendations28
Prepare the Gas Supply28
- Connect the Gas Supply29
- Additional Gas Filtration29
- Introduction 330
Introduction31
Consumable Life31
Hand Torch Setup32
- Choose the Consumables32
- Install the Consumables34
Machine Torch Setup35
- Mount the Torch35
- Choose the Consumables (Cut Charts)37
- Align the Torch55
- Connect the Remote-Start Pendant55
- Connect a Machine Interface Cable56
Connect the Torch Lead59
Controls And Indicators 460
Controls and Indicators61
- Front Controls and Leds61
- Rear Controls62
Operate the Powermax4563
- Connect the Electrical Power and Gas Supply63
- Turn on the System63
- Set the Mode Switch64
- Adjust the Gas Pressure64
- Check the Indicator Leds65
- Attach the Work Clamp66
Understand Duty-Cycle Limitations66
How to Use the Hand Torch67
- Operate the Safety Trigger67
- Hand Torch Cutting Hints68
- Start a Cut from the Edge of the Workpiece69
- Pierce a Workpiece70
- Gouge a Workpiece71
- Common Hand-Cutting Faults73
How to Use the Machine Torch74
- Ensure the Torch and Table Are Set up Correctly74
- Understand and Optimize Cut Quality74
- To Pierce a Workpiece Using the Machine Torch76
- Common Machine-Cutting Faults77
- Perform Routine Maintenance 580
Perform Routine Maintenance81
Inspect the Consumables82
Basic Troubleshooting83
Repairs 584
Powermax 45 Operator Manual87
- Remove and Replace the Cover and Mylar® Barrier87
- Replace the Work Lead (CSA and CE)89
- Replace the Gas Filter Element90
- Power Supply Parts 692
Repairs87
Power Supply Parts93
T45V Hand Torch Parts96
- T45V Hand Torch Consumables97
- T30V (Powermax30) 30 a Consumables97
T45M Machine Torch Parts98
- T45M Machine Torch Consumables99
Accessory Parts99
Powermax45 Labels99

Brand	Hypertherm
Model	powermax45
Category	Welding System
Language	English

Hypertherm powermax45 Operator's Manual

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