Kohler KD440 Workshop Manual

- 4 -
INDEX
KD 225_315_350_400_440 Workshop Manual_cod. ED0053029330_1° ed_ rev.00
ThismanualcontainspertinentinformationregardingtherepairofKOHLERwater-cooled,indi-
rectinjectionDieselenginestypeKD 225_315_350_400_440:updatedJune20,2012.
INDEX
PREFACE .................................................................................................................................................................. 2
WARRANTY CERTIFICATE ..................................................................................................................................... 3
Limited3yearkohler
®
dieselenginewarranty.................................................................................................................. 3
Californiaemissioncontrolwarrantystatement................................................................................................................. 3
Yourwarrantyrightsandobligations.................................................................................................................................. 3
1 - TROUBLE SHOOTING ........................................................................................................................................ 7
Possiblecausesandtroubleshooting................................................................................................................................ 7
2 - GENERAL REMARKS AND SAFETY INFORMATION ...................................................................................... 8
Safetyregulations............................................................................................................................................................... 8
Generalsafetyduringoperatingphases............................................................................................................................ 9
Safetyandenvironmentalimpact...................................................................................................................................... 9
3 - MODEL NUMBER AND IDENTIFICATION ....................................................................................................... 11
Manufacturerandmotoridenticationdata.......................................................................................................................11
Approvaldata.....................................................................................................................................................................11
4 - TECHNICAL DATA ............................................................................................................................................ 12
Characteristicskd225_315_350.......................................................................................................................................12
Characteristicskd400_440...............................................................................................................................................13
5 - CHARACTERISTICS ......................................................................................................................................... 14
Characteristicspower,torqueandspecicfuelconsumptioncurves...............................................................................14
6 - OVERALL DIMENSIONS ................................................................................................................................... 16
7 - MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING ........................................................................ 18
Maintenance......................................................................................................................................................................18
Fuel....................................................................................................................................................................................18
Recommendedoil..............................................................................................................................................................19
Aceasequences................................................................................................................................................................19
8 - DISASSEMBLY/REASSEMBLY ........................................................................................................................ 20
Disassemblyandreassembly........................................................................................................................................... 20
Dryaircleanerforkd315andkd350............................................................................................................................... 20
Dryaircleanerforkd225................................................................................................................................................. 20
Dryaircleanerforkd400-440..........................................................................................................................................21
Prelterfordryairlter......................................................................................................................................................21
Oil-bathaircleaner(optional)........................................................................................................................................... 22
Mufer............................................................................................................................................................................... 22
Rockerarmcoverbreathersystem................................................................................................................................... 22
Rockerarmcover-breatherricirculation......................................................................................................................... 23
Valve/rockerarmclearance(KD225-315-350)................................................................................................................ 23
TheenginesKD400and440havehydraulictappets,thereforenoadjustmentisrequired........................................... 23
Donotstarttheengineforapproximately4hourstoallowthehydraulictappetstosettlecompletely........................... 23
HydraulictappetsKD400-440........................................................................................................................................ 24
Tank.................................................................................................................................................................................. 25
FuellterKD225-400-440(versionwithinternallter)................................................................................................... 25
FuellterforKD225-315-350-400-440(versionwithexternallter)........................................................................ 25
Re-coilstarting.................................................................................................................................................................. 26
Shroud.............................................................................................................................................................................. 26
Flywheel............................................................................................................................................................................ 26

Kohler KD440 Specifications

General

Brand	Kohler
Model	KD440
Category	Engine
Language	English