Maintenance Operation and Maintenance Manual
Service level definition
5.4 Service level definition
Preventive Maintenance Corrective Maintenance
Level 1 — Basic Maintenance
Level 2 — Advanced
Maintenance
Level 3 — Main Overhaul
Troubleshooting and
repair
Daily checks, inspection and
maintenance tasks which can
be carried out in intervals
between operation without
dismantling parts from
engine. For example: oil and
fuel refilling
Maintenance tasks
involving partial disas-
sembly of the engine in
situ (mid-life service). For
example: change of pump,
injectors, heads.
Operations for which the
procedures entail expert
knowledge of a specific
technique or technology
and/or use of specialized
support equipment.
Repair services such as
exchange of components
needed to correct failures
or malfunctions including
parts and labor
By customer or authorized
Kohler service representative
By authorized Kohler
service representative
By authorized Kohler
service representative
By authorized Kohler
service representative
Tab. 15: Service level definition
The descriptions of the maintenance activities are given in the following documents:
– Level 1 in this Operating and Maintenance Manual
– Level 2 and 3 in the Repair and Service Manual
5.4.1 Daily or monthly maintenance activities (Level 1) - Version:
2018/07-2
Task identification
Component
Schedule
Service
Type
Task description
Time limit (hrs)
Calendar limit
(year)
Replacement
Overhaul
Inspection/Clean
Repair/Adjustment
SL000 Engine operation Daily
Before
start
X
Visual inspection of the engine for overall condition.
Record and report any abnormality found (leaks,
damages, loose components, unusual noise, etc.).
(For more information see: 5.6.1 Visual inspection —
SL000, page 91) .
SL001 Daily
Before
start
X
Check engine oil, fuel and coolant levels.
(For more information see: 5.7.3 Checking the engine
oil level — SL001, page 101) .
SL002 Daily
Before
start
X
Inspect low temperature circuit (intercooler) vent
system.
Check dewatering bores on air intake manifold. (For
more information see: 5.8.3 Inspecting low tempera-
ture circuit (charge air cooler) — SL002, page 112) .
SL003 Daily
Before
start
X
Check relieve bores - water/coolant pump. (For more
information see: 5.8.4 Checking relieve bores —
water/coolant pump — SL003, page 113) .
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© 2018 by Kohler Co. All rights reserved.
KD83V16 33521030601_0_1 EN_US
2018-07