Maintenance Operation and Maintenance Manual
Service level definition
5.4.2 Service level 1 — Engine Service, TBO 4000 hrs for ESP —
Engine Operation - Version: 2018/07-2
Task identification
Component
Schedule
Service
Type
Task description
Time limit (hrs)
Calendar limit
(year)
Replacement
Overhaul
Inspection/Clean
Repair/Adjustment
SL100 Oil sampling 100 1Y X
Collect and send oil sample for analysis every 100
hours on ESP or 250 h (in PRP and COP applica-
tions). If the results are not within the requested
parameters repeat analysis at shorter intervals. In
case of use of high sulfure rate (>0,5%). No oil Cate-
gory 1 in case of K175. (For more information see:
5.7.1 Oil sampling and analyze — SL100, page 100) .
SL120 Coolant sampling - 2Y X
Check coolant quality. (For more information see:
5.8.1 Coolant sampling — SL120, page 111) .
SL122
Recommended :
First 250 service
hours for a new or
overhauled engine
250 1Y X X
Engine oil replacement (For more information see:
5.7.6 Changing Diesel engine oil — SL101/SL121,
page 107) .
Oil filters and oil filters for cooling jet replacement.
(For more information see: 5.7.4 Changing oil filters
— SL101, page 102) .
It is recommended to check the engine oil character-
istics at the same time. (For more information see:
5.7.1 Oil sampling and analyze — SL100, page 100) .
Perform all check before starting and perform a test
run. (For more information see: 5.6.7 Test run —
SL008, page 99) .
Without centrifuge
SL101
Engine oil filters
standard - main
bearing with lube oil
"Category 3"
250 2Y X
Replace filters. Clean the seal area before removal
the old filter to prevent oil contamination. (For more
information see: 5.7.6 Changing Diesel engine oil —
SL101/SL121, page 107) .
SL121
Engine oil change
with lube Oil "Cate-
gory 2" (2)
250 2Y X
Oil Change Maximum Interval. Note : Replace Diesel
engine oil at least every 2 years. Final lube oil interval
depends on exchange interval factor according to
lube oil category and fuel sulfur rate. 0<fuel sulfur
rate<0.5%: the factor is 1 (no change on the lube oil
change interval). 0.5<fuel Sulfur rate<1%: the factor
is 1/2 (reduce by 2 times the lube oil change interval
and use only lube oil category 2 or 3). 1<fuel sulfur
rate <1.5%: requires additional approval. No oil Cate-
gory 1 in case of K175. (For more information see:
5.7.6 Changing Diesel engine oil — SL101/SL121,
page 107) .
Engine oil change
with lube Oil "Cate-
gory 3" (2)
500 2Y X
With Centrifuge
78
© 2018 by Kohler Co. All rights reserved.
KD83V16 33521030601_0_1 EN_US
2018-07