Maintenance Operation and Maintenance Manual
Service level definition
Task identification
Component
Schedule
Service
Type
Task description
Time limit (hrs)
Calendar limit
(year)
Replacement
Overhaul
Inspection/Clean
Repair/Adjustment
SL116
Coolant drain points
(Glysantin G48)
— 4Y X
Replace coolant (at least every 4 years for coolant
formulated with Glysantin G48).
Respect fluids and lubricants specifications.
Note: for coolant formulated with Glysantin G40, the
extension up to 8000h/6Y is possible after analysis.
(For more information see: 5.8.5 Coolant drain points
— SL116, page 114) .
Tab. 17: Service level 1 — ESP — Basic maintenance - Version : 2018/07-2
5.4.3 Service level 2— Engine Service, TBO 4000 hrs for ESP —
Advanced maintenance - Version: 2018/07-2
Task identification
Component
Schedule
Service
Type
Task description
Time limit (hrs)
Calendar limit
(year)
Replacement
Overhaul
Inspection/Clean
Repair/Adjustment
SL201
Recommended: Air
filters + Air ducting
3000 2Y X
Replace the air filter and clean air ducting between
air filter and compressor.
See the operator and maintenance manual of your
application.
SL204 Valves clearance 2000 2Y X
Clearence check and adjustment.
First inspection at 1000 h, second at 1500 h.
Proceed in the same way after cylinder head repair
work.
SL205 Fuel injectors - 8Y X Replacement
SL206
Combustion cham-
bers
— 4Y X
Done at the time the injectors are replaced. Use a
boroscope to identify condition of combustion
chamber (piston crown, liner hatches, fire deck, etc.)
SL209
HP Fuel pump and
LP Fuel pump
— 8Y X
Inspect for leaks. Replace pump if necessary.
SL212
Cold Start Oil
Cooler by-pass
Valve
- 18Y X
Replacement
80
© 2018 by Kohler Co. All rights reserved.
KD83V16 33521030601_0_1 EN_US
2018-07