Name: KTM 450 EXC-R EU
Brand: KTM
Rating: 5 (1 reviews)

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LOCATION OF SERIAL NUMBERS 9

Shock absorber part number

500129-10

The shock absorber part numberb is stamped on the top of the shock absorber above

the adjusting ring on the engine side.

Table of Contents4
Means of Representation7
Important Notes8
Location of Serial Numbers10
- Chassis Number10
- Type Label10
- Key Number (EXC-R EU, EXC-R AUS/UK, EXC-R USA)10
- Engine Number10
- Fork Part Number10
- Shock Absorber Part Number11
Operating Elements12
- Clutch Lever12
- Hand Brake Lever12
- Short Circuit Button (EVERY XCR-W MODELS)12
- Short Circuit Button (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)12
- Emergency off Switch (EXC-R AUS/UK)12
- Emergency off Switch (EXC-R USA)13
- Ignition Switch (EXC-R USA)13
- Electric Starter Button (EXC-R EU, EXC-R SIX DAYS, EXC-R USA, XCR-W)13
- Electric Starter Button (EXC-R AUS/UK)13
- Light Switch (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)13
- Light Switch (EVERY XCR-W MODELS)14
- Light Switch (EXC-R USA)14
- Headlight Flasher Switch (EXC-R USA)14
- Horn (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)14
- Horn (EXC-R USA)14
- Flasher Switch (EXC-R EU, EXC-R AUS/UK)15
- Flasher Switch (EXC-R USA)15
- Overview of Indicator Lamps (EXC-R EU, EXC-R AUS/UK, EXC-R USA)15
- Overview of Indicator Lamps (EXC-R SIX DAYS)15
- Speedometer15
- Speedometer Activation and Test16
- Tripmaster Switch16
- Setting Kilometers or Miles16
- Setting the Clock17
- Adjusting Speedometer Functions17
- Querying Lap Time18
- Display Mode SPEED18
- Display Mode SPEED/H (Service Hours)18
- Display Mode SPEED / CLK (Time)19
- Display Mode SPEED/LAP (Lap Time)19
- Display Mode SPEED/ODO (Odometer)19
- Display Mode SPEED/TR1 (Trip Master 1)19
- Display Mode SPEED/TR2 (Trip Master 2)20
- Disply Mode SPEED/A1 (Average Speed 1)20
- Display Mode SPEED/A2 (Average Speed 2)20
- Display Mode SPEED/S1 (Stop Watch 1)21
- Display Mode SPEED/S2 (Stop Watch 2)21
- Fuel Tap22
- Opening Filler Cap22
- Closing Filler Cap22
- Choke (EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W)23
- Choke (EXC-R EU)23
- Shift Lever23
- Foot Brake Pedal23
- Kickstarter24
- Side Stand24
- Steering Lock (EXC-R EU, EXC-R AUS/UK, EXC-R USA)24
- Locking the Steering (EXC-R EU, EXC-R AUS/UK, EXC-R USA)24
- Unlocking the Steering (EXC-R EU, EXC-R AUS/UK, EXC-R USA)25
General Tips and Hints on Putting into Operation26
- Advice on First Use26
- Running in the Engine27
Riding Instructions28
- Checks before Putting into Operation28
- Starting28
- Starting up29
- Shifting, Riding29
- Braking29
- Stopping, Parking30
- Refueling30
Greasing and Service Table31
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop31
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)32
- Important Checks and Maintenance Work to be Carried out by the Rider32
Maintenance Work on Chassis and Engine34
- Jacking up the Motorcycle34
- Removing the Motorcycle from the Work Stand34
- Checking the Basic Chassis Setting with the Rider's Weight34
- Compression Damping of Shock Absorber34
- Adjusting High-Speed Compression Damping of the Shock Absorber34
- Adjusting the Low-Speed Compression Damping of the Shock Absorber35
- Adjusting Rebound Damping of the Shock Absorber35
- Measuring Rear Wheel Sag Unloaded36
- Checking Static Sag of the Shock Absorber36
- Checking the Riding Sag of the Shock Absorber37
- Adjusting Spring Preload of the Shock Absorber37
- Adjusting Riding Sag38
- Removing the Shock Absorber38
- Installing Shock Absorber38
- Checking Basic Setting of Fork39
- Adjusting Compression Damping of Fork39
- Adjusting Rebound Damping of Fork39
- Adjusting Spring Preload of the Fork40
- Bleeding Fork Legs40
- Cleaning Dust Boots of Fork Legs41
- Loosening the Fork Protection41
- Positioning the Fork Protection41
- Checking Play of Steering Head Bearing41
- Adjusting Play of Steering Head Bearing (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)42
- Adjusting Play of Steering Head Bearing (EXC-R SIX DAYS, XCR-W USA)42
- Fork Offset (EXC-R SIX DAYS, XCR-W USA)43
- Setting the Fork Offset (EXC-R SIX DAYS, XCR-W USA)43
- Removing the Fork Legs43
- Installing the Fork Legs44
- Removing the Fork Protector45
- Installing the Fork Protector45
- Removing the Lower Triple Clamp (EXC-R SIX DAYS, XCR-W USA)45
Removing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)46
Installing the Lower Triple Clamp (EXC-R SIX DAYS, XCR-W USA)46
Installing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)47
Greasing the Steering Head Bearing48
Dismounting the Front Fender48
Installing the Front Fender48
Removing Headlight Mask with Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)48
Refitting the Headlight Mask with the Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)49
Dismount the Start Number Plate (XCR-W USA)49
Fitting the Start Number Plate (XCR-W USA)49
Handlebar Position49
Adjusting Handlebar Position50
Checking Gas Bowden Cable Route51
Checking Play in the Gas Bowden Cable52
Adjusting the Gas Bowden Cable Play52
Checking Chain Dirt52
Cleaning the Chain52
Checking the Chain Tension53
Checking the Chain Tension When Fitting Rear Wheel53
Checking the Rear Sprocket / Engine Sprocket for Wear54
Checking Chain Wear54
Adjusting the Chain Tension54
Adjusting Chain Tension - after Checking55
Adjusting Chain Tension - Fitting Rear Wheel56
Adjusting Chain Guide56
Brake Fluid Reservoir56
Brake Calipers57
Checking Brake Discs57
Checking Free Play of Hand Brake Lever57
Adjusting Basic Position of Handbrake Lever (Every XCR-W Models)58
Adjusting Free Travel of Handbrake Lever (Every EXC-R Models)58
Checking the Front Brake Fluid Level58
Topping up the Front Brake Fluid58
Checking the Front Brake Linings59
Removing Front Brake Linings60
Installing the Front Brake Linings60
Changing the Front Brake Linings61
Checking Free Play of Foot Brake Lever61
Adjusting Basic Position of Footbrake Lever62
Checking the Rear Brake Fluid Level62
Adding Rear Brake Fluid63
Checking Rear Brake Linings63
Removing Rear Brake Linings64
Installing the Rear Brake Linings64
Changing the Rear Brake Linings65
Removing Front Wheel65
Fitting Front Wheel66
Removing Rear Wheel67
Fitting Rear Wheel67
Tire Condition Checking68
Checking Tire Air Pressure68
Checking Spoke Tension69
Removing the Battery69
- Installing the Battery69
- Recharging the Battery70
- Removing a Fuse71
- Replacing the Fuse71
- Removing the Seat71
- Mounting the Seat71
- Dismounting the Fuel Tank72
- Installing the Fuel Tank72
- Cooling System73
- Checking Antifreeze and Coolant Level73
- Checking the Coolant Level74
- Draining Coolant74
- Refilling Coolant75
- Glass Fiber Yarn Filling of Main Silencer75
- Removing Main Silencer75
- Fitting the Main Silencer76
- Dismounting the Air Filter Box Lid76
- Installing the Air Filter Box Lid76
- Removing the Air Filter76
- Installing the Air Filter77
- Cleaning Air Filter77
- Adjusting Basic Position of Clutch Lever77
- Checking Fluid Level of Hydraulic Clutch77
- Changing Fluid Level of Hydraulic Clutch78
- Carburetor - Idle79
- Carburetor - Adjusting Idle79
- Emptying the Carburetor Float Chamber80
- Checking Engine Oil Level81
- Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen81
- Draining Engine Oil, Cleaning Engine Oil Screen81
- Removing the Oil Filter82
- Mounting Oil Filter82
- Filling up with Engine Oil83
- Topping up Engine Oil83
- Checking Gear Oil Level83
- Changing Gear Oil, Cleaning Gear Oil Screen84
- Draining Gear Oil, Cleaning Gear Oil Screen84
- Filling up with Gear Oil85
- Topping up with Gear Oil85
Troubleshooting86
Cleaning88
- Cleaning Motorcycle88
Storage89
- Putting into Operation after Storage89
Technical Data - Engine90
- Capacity - Engine Oil90
- Capacity - Gear Oil90
- Capacity - Coolant91
Technical Data - Engine Tightening Torques92
Technical Data - Carburetor94
- Exc-R Eu, 450 Exc-R Aus/Uk (3900I)94
- Exc-R Six Days, 450 Exc-R Usa, 450 Xcr-W (3900L)94
- Exc-R Eu, 530 Exc-R Aus/Uk (3900J)95
- Exc-R Six Days, 530 Exc-R Usa, 530 Xcr-W (3900M)95
Technical Data - Chassis96
- Lighting Equipment97
- Tires97
- Capacity - Fuel97
Technical Data - Fork98
Technical Data - Shock Absorber99
Technical Data - Chassis Tightening Torques100
Wiring Diagram102
- Wiring Diagram (EXC-R EU)102
- Wiring Diagram (EXC-R AUS/UK)104
- Wiring Diagram (EXC-R USA)106
- Wiring Diagram (EXC-R SIX DAYS)110
- Wiring Diagram (XCR-W USA)112
- Wiring Diagram (XCR-W ZA)114
Substances116
Auxiliary Substances117
Standards119
Consumer Information (Exc-R Usa)120
Index122

KTM 450 EXC-R EU User Manual

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Brand	KTM
Model	450 EXC-R EU
Category	Motorcycle
Language	English