SERVICE SCHEDULE 19
8.1Service schedule
S20A S40A S80A J1A
Change the gear oil. x ( p. 67)
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Check the gear oil level. ( p. 67) • • •
Check the front brake linings. ( p. 50) • • •
Check the rear brake linings. ( p. 55) • • •
Check the brake discs. ( p. 48) • • •
Check brake lines for damage and leakage. • • •
Change the sealing sleeves of the foot brake cylinder. x
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Change the rear brake fluid. x
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Check the rear brake fluid level. ( p. 54) • • •
Check the free travel of the foot brake lever. ( p. 52) • • •
Check the frame and swingarm. x
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Check swingarm bearing. x
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Check the heim joints on the upper and lower shock absorbers. x
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Service the fork. x
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Service the shock absorber. x
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Check the tire condition. ( p. 60) • • •
Check the tire air pressure. ( p. 60) • • •
Check wheel bearing for play. x
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Check the wheel hub. x
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Check rim run-out. x
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Check the spoke tension. ( p. 60) • • •
Check the chain, rear sprocket, engine sprocket and chain guide. ( p. 43) • • •
Check the chain tension. ( p. 41) • • •
Lubricate all moving parts (e. g. hand levers, chain, ...) and check for smooth operation. x
• • •
Change the hydraulic clutch fluid. x ( p. 46)
•
Check the fluid level of the hydraulic clutch. ( p. 46) • • •
Change the front brake fluid. x
•
Check the front brake fluid level. ( p. 49) • • •
Check the free travel of the hand brake lever. ( p. 48) • • •
Grease the steering head bearing. x ( p. 33)
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Check play of steering head bearing. ( p. 33) • • •
Change the spring of the exhaust control. x
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Change the piston. x
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Change the connecting rod, conrod bearing and crank pin. x
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Check the crankshaft bearing. x
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Check the transmission and shift mechanism. x
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Change all engine bearings. x
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Change the spark plug. x
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Change the spark plug connector. x
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Check the cylinder and piston. x
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Check the intake membrane. x
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Check the exhaust control for functioning and smooth operation. x
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Check the clutch. x
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Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for tearing, tightness and
correct routing. x
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Check the antifreeze and coolant level. ( p. 62) • • •
Check the cables for damage and routing without sharp bends. x
• • •
Check the cables for damage, routing without sharp bends and correct adjustment. • • •
Clean the air filter and air filter box. x
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