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65 sx 2011
KTM 65 sx 2011 User Manual
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TECHNICA
L
DATA
-
FORK
79
Fork
part
number
46201000033
Fork
Marzocchi
Upside
down
Compression
damping
Standard
10
clicks
Rebound
damping
Standard
10
clicks
Spring
rate
3.4
N/mm
(19.4
lb/in)
Air
chamber
length
100±2.5
mm
(3.94±0.098
in)
Fork
length
735
mm
(28.94
in)
80
82
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Serial Numbers
11
Chassis Number
11
Engine Number
11
Shock Absorber Part Number
11
Controls
12
Clutch Lever
12
Hand Brake Lever
12
Throttle Grip
12
Short Circuit Button
12
Opening Filler Cap
12
Closing Filler Cap
13
Fuel Tap
13
Choke
13
Kickstarter
13
Shift Lever
13
Foot Brake Lever
14
Plug-In Stand
14
Putting into Operation
15
Advice on First Use
15
Running in the Engine
16
Riding Instructions
17
Checks and Maintenance Measures When Preparing for Use
17
Starting
17
Starting up
18
Shifting, Riding
18
Braking
18
Stopping, Parking
19
Refueling
19
Service Schedule
21
Tuning the Chassis
23
Adjusting the Compression Damping of the Fork
23
Adjusting the Rebound Damping of the Fork
23
Adjusting the Compression Damping of the Shock
23
Absorber
23
Adjusting the Rebound Damping of the Shock Absorber
24
Measuring Rear Wheel Sag Unloaded
24
Checking the Static Sag of the Shock Absorber
24
Checking the Riding Sag of the Shock Absorber
25
Adjusting the Spring Preload of the Shock Absorber
25
Adjusting the Riding Sag
26
Handlebar Position
26
Adjusting Handlebar Position
26
Vehicle Level
27
Adjusting the Fork Overhang
27
Maintenance Work on the Chassis
29
Raising the Motorcycle with a Lift Stand
29
Removing the Motorcycle from the Lift Stand
29
Bleeding Fork Legs
29
Cleaning the Dust Boots of the Fork Legs
29
Removing the Fork Legs
30
Installing the Fork Legs
30
Removing the Fork Protector
31
Installing the Fork Protector
32
Removing the Lower Triple Clamp
32
Installing the Lower Triple Clamp
33
Checking Play of Steering Head Bearing
35
Adjusting Play of Steering Head Bearing
35
Greasing the Steering Head Bearing
35
Removing the Shock Absorber
36
Installing Shock Absorber
36
Dismounting the Start Number Plate
36
Installing the Start Number Plate
36
Dismounting the Front Fender
37
Installing the Front Fender
37
Removing the Seat
37
Mounting the Seat
37
Removing the Air Filter
38
Installing the Air Filter
38
Cleaning Air Filter
39
Removing Main Silencer
39
Installing the Main Silencer
39
Changing the Glass Fiber Yarn Filling of the Main Silencer
40
Dismounting the Fuel Tank
40
Silencer X
40
Installing the Fuel Tank
41
Removing the Chain Guard
42
Installing the Chain Guard
42
Checking Chain Dirt
43
Cleaning the Chain
43
Checking the Chain Tension
43
Adjusting the Chain Tension
44
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
45
Checking the Chain Tension - Installing Rear Wheel
46
Adjusting Chain Tension - after Checking
47
Adjusting Chain Tension - Installing Rear Wheel
47
Adjusting the Chain Guide
47
Checking the Throttle Cable Routing
48
Adjusting Basic Position of Clutch Lever
48
Checking the Fluid Level of Hydraulic Clutch
48
Changing the Hydraulic Clutch Fluid
48
Brakes
50
Checking Free Travel of Hand Brake Lever
50
Adjusting the Basic Position of the Hand Brake Lever
50
Checking Brake Discs
50
Checking the Front Brake Fluid Level
51
Adding Front Brake Fluid
51
Checking the Front Brake Linings
52
Removing Front Brake Linings
52
Installing the Front Brake Linings
53
Changing the Front Brake Linings
54
Checking the Free Travel of the Foot Brake Lever
54
Adjusting the Free Travel of the Foot Brake Lever
55
Adjusting the Basic Position of the Foot Brake Lever
55
Checking Rear Brake Fluid Level
56
Adding Rear Brake Fluid
56
Checking the Rear Brake Linings
57
Removing Rear Brake Linings
57
Installing the Rear Brake Linings
58
Changing the Rear Brake Linings
58
Wheels, Tires
60
Removing the Front Wheel
60
Installing the Front Wheel
60
Removing the Rear Wheel
61
Installing the Rear Wheel
61
Checking the Tire Condition
62
Checking Tire Air Pressure
62
Checking Spoke Tension
62
Cooling System
64
Checking the Antifreeze and Coolant Level
64
Checking the Coolant Level
65
Draining the Coolant
65
Refilling Coolant
66
Tuning the Engine
67
Checking the Play in the Throttle Cable
67
Adjusting the Play in the Throttle Cable X
67
Carburetor - Idle
67
Carburetor - Adjusting the Idle Speed
67
Emptying the Carburetor Float Chamber
68
Maintenance Work on the Engine
69
Checking the Gear Oil Level
69
Changing the Gear Oil
69
Draining the Gear Oil
69
Filling up with Gear Oil
70
Adding Gear Oil
70
Cleaning, Care
72
Cleaning Motorcycle
72
Storage
73
Putting into Operation after Storage
73
Troubleshooting
74
Technical Data - Engine
76
Technical Data - Engine Tightening Torques
77
Technical Data - Carburetor
78
Basic Setting
78
Carburetor Configuration
78
Technical Data - Chassis
80
Technical Data - Fork
81
Technical Data - Shock Absorber
82
Technical Data - Tightening Torques for Chassis
83
Substances
84
Auxiliary Substances
86
Standards
88
Index
89
4
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KTM 65 sx 2011 Specifications
General
Brand
KTM
Model
65 sx 2011
Category
Motorcycle
Language
English
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