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65 SX 2012
KTM 65 SX 2012 User Manual
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VIEW
OF
VEHICLE
8
3.2
View
of
the
ve
hicle
from
the
right
rear
(e
xample)
C00017-10
1
Filler
cap
2
Kill
switch
(
p.
10)
3
Throttle
grip
(
p.
10)
4
Chassis
number
(
p.
9)
5
Rear
brake
caliper
6
Level
viewer
for
brake
fluid,
rear
7
Shock
absorber
compression
adjustment
8
Foot
brake
lever
(
p.
12)
9
Kickstarter
(
p.
12)
9
11
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Serial Numbers
11
Chassis Number
11
Engine Number
11
Shock Absorber Part Number
11
Controls
12
Clutch Lever
12
Hand Brake Lever
12
Throttle Grip
12
Kill Switch
12
Opening the Filler Cap
12
Closing the Filler Cap
13
Fuel Tap
13
Choke
13
Shift Lever
14
Kickstarter
14
Foot Brake Lever
14
Plug-In Stand
14
Putting into Operation
15
Advice on First Use
15
Running in the Engine
16
Riding Instructions
17
Checks and Maintenance Measures When Preparing for Use
17
Starting
17
Starting off
18
Shifting, Riding
18
Braking
18
Stopping, Parking
19
Refueling
19
Service Schedule
21
Tuning the Chassis
23
Adjusting the Compression Damping of the Fork
23
Adjusting the Rebound Damping of the Fork
23
Adjusting the Compression Damping of the Shock Absorber
23
Adjusting the Rebound Damping of the Shock Absorber
24
Measuring Rear Wheel Sag Unloaded
24
Checking the Static Sag of the Shock Absorber
24
Checking the Riding Sag of the Shock Absorber
25
Adjusting the Spring Preload of the Shock Absorber
25
Adjusting the Riding Sag
26
Handlebar Position
26
Adjusting Handlebar Position
26
Maintenance Work on the Chassis
28
Raising the Motorcycle with a Lift Stand
28
Removing the Motorcycle from the Lift Stand
28
Bleeding Fork Legs
28
Cleaning the Dust Boots of the Fork Legs
28
Removing the Fork Protector
29
Installing the Fork Protector
29
Removing the Fork Legs
30
Installing the Fork Legs
30
Removing the Lower Triple Clamp
31
Installing the Lower Triple Clamp
31
Checking Play of Steering Head Bearing
33
Adjusting the Play of the Steering Head Bearing
33
Greasing the Steering Head Bearing
34
Dismounting the Start Number Plate
34
Installing the Start Number Plate
34
Dismounting the Front Fender
34
Installing the Front Fender
35
Removing the Shock Absorber
35
Installing Shock Absorber
35
Removing the Seat
35
Mounting the Seat
36
Removing the Air Filter
36
Installing the Air Filter
36
Cleaning the Air Filter and Air Filter Box
37
Removing Main Silencer
37
Installing the Main Silencer
38
Changing the Glass Fiber Yarn Filling of the Main Silencer
38
Dismounting the Fuel Tank
38
Installing the Fuel Tank
39
Removing the Chain Guard
40
Installing the Chain Guard
40
Checking Chain Dirt
41
Cleaning the Chain
41
Checking the Chain Tension
41
Adjusting the Chain Tension
42
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
42
Adjusting the Chain Guide
44
Checking the Frame
44
Checking the Swingarm
44
Checking the Throttle Cable Routing
45
Checking the Rubber Grip
45
Additionally Securing the Rubber Grip
45
Adjusting Basic Position of Clutch Lever
45
Checking the Fluid Level of Hydraulic Clutch
46
Changing the Hydraulic Clutch Fluid
46
Brakes
47
Checking Free Travel of Hand Brake Lever
47
Adjusting the Basic Position of the Hand Brake Lever
47
Checking Brake Discs
47
Checking Front Brake Fluid Level
48
Adding Front Brake Fluid
48
Checking the Front Brake Linings
49
Removing Front Brake Linings
49
Installing the Front Brake Linings
50
Changing the Front Brake Linings
50
Checking the Free Travel of the Foot Brake Lever
51
Adjusting the Free Travel of the Foot Brake Lever
51
Adjusting the Basic Position of the Foot Brake Lever
52
Checking Rear Brake Fluid Level
52
Adding Rear Brake Fluid
53
Checking the Rear Brake Linings
54
Removing Rear Brake Linings
54
Installing the Rear Brake Linings
54
Changing the Rear Brake Linings
55
Wheels, Tires
57
Removing the Front Wheel
57
Installing the Front Wheel
57
Removing the Rear Wheel
58
Installing the Rear Wheel
58
Checking the Tire Condition
59
Checking Tire Air Pressure
59
Checking Spoke Tension
59
Cooling System
61
Checking the Antifreeze and Coolant Level
61
Checking the Coolant Level
62
Draining the Coolant
62
Refilling the Coolant
63
Tuning the Engine
64
Checking the Play in the Throttle Cable
64
Adjusting the Play in the Throttle Cable
64
Carburetor - Idle
64
Carburetor - Adjusting the Idle Speed
64
Emptying the Carburetor Float Chamber
65
Maintenance Work on the Engine
66
Checking the Gear Oil Level
66
Changing the Gear Oil
66
Draining the Gear Oil
66
Filling up with Gear Oil
67
Adding Gear Oil
67
Cleaning, Care
69
Cleaning Motorcycle
69
Storage
70
Preparing for Use after Storage
70
Troubleshooting
71
Technical Data - Engine
73
Technical Data - Engine Tightening Torques
74
Technical Data - Carburetor
75
Basic Setting
75
Carburetor Configuration
75
Technical Data - Fork
77
Technical Data - Shock Absorber
78
Technical Data - Chassis
79
Technical Data - Chassis Tightening Torques
80
Substances
81
Auxiliary Substances
83
Standards
85
Index
86
4
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KTM 65 SX 2012 Specifications
General
Brand
KTM
Model
65 SX 2012
Category
Motorcycle
Language
English
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