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Outback Power Systems FLEXmax 60 User Manual

Outback Power Systems FLEXmax 60
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26. Troubleshooting Guide
Charge Controller does not boot/power-up (blank LCD)
Check the battery connection and polarity.
- Reverse polarity or an improper connection will cause power-up issues.
Check the battery breaker.
- Ensure that the battery breaker is sized appropriately.
A battery voltage below 10.5VDC may not power up the Charge Controller (measure the battery-
side of wire lugs).
If the Charge Controller still does not power up, call the factory for additional support.
Charge Controller is always SLEEPING
If the battery voltage is at or above the ABSORB voltage set point (compensated ABSORB
voltage), the Charge Controller will not wake up.
The PV voltage has to be at least two volts greater than the battery voltage for the initial wakeup.
Check the PV array breaker (or fuse).
Con rm the PV array breaker (or fuse) is sized appropriately.
Which State (in MISC Menu) is it at? Is it transitioning between 00 and 01? Is it in GT mode and
connected to a MATE?
- GT mode is only applicable with a HUB 4 or HUB 10 installations with a grid-tie compatible
MATE.
Does the PV array voltage on the display rise with the PV breaker OFF, but reads 000 with the PV
breaker on?
- If so, the PV array polarity connection on the Charge Controller maybe reversed or the PV
lines could be shorted.
Does the PV voltage still read 000 with the PV breaker o after a minute?
- Call the factory for support.
Have you checked the short circuit current of the PV array?
- Use a multi-meter to determine if a short circuit current is detected. The short circuit
current test will not harm the array.
Charge Controller not producing expected power
Clouds, partial shading, or dirty panels can cause poor performance.
The lower current limit set point in the Charger menu will yield a loss of power or poor
performance symptoms.
Be sure to check out the OutBack customer
and user forum at www.outbackpower.
com/forum/ for more Charge Controller
information.

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Outback Power Systems FLEXmax 60 Specifications

General IconGeneral
BrandOutback Power Systems
ModelFLEXmax 60
CategoryController
LanguageEnglish

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