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NRG Power DT
PIAGGIO NRG Power DT User Manual
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Starter motor
S
TARTER
MOTOR
AND
KICK
STARTER
Code
Action
Duration
1
001020
Starter motor - Replacement
2
001021
Kick starter - Inspection
3
001084
Starter lever - Replacement
4
008008
Starter spring pack - Re-
placement
5
005045
Starter motor cable harness -
Replacement
NRG Power DT
Time
TIME - 13
138
140
Table of Contents
Index of Topics
5
Characteristics
7
Safety Rules
8
Maintenance Rules
8
Vehicle Identification
9
Dimensions and Mass
9
Electrical System
11
Wheels and Tyres
12
Secondary Air
12
Tightening Torques
13
Assembly Clearances
14
Piston Rings
15
Sealing Rings
15
Crankcase - Crankshaft - Connecting Rod
16
Slot Packing System
16
Table of Recommended Products
17
Tooling
19
Tools
20
Maintenance
27
Maintenance Chart
28
Checking the Spark Advance
31
Spark Plug
31
Hub Oil Check
32
Hub Oil Replacement
33
Air Filter
33
Checking the Ignition Timing
34
Braking System
35
Level Check
35
Top-Up
35
Headlight Adjustment
36
CO Check
36
Troubleshooting
39
Poor Performance
40
Rear Wheel Spins at Idle
40
Starting Difficulties
40
Excessive Oil Consumption/Exhaust Smoke
41
Engine Tends to Cut-Off at Full Throttle
41
Engine Tends to Cut-Off at Idle
42
Excessive Exhaust Noise
42
High Fuel Consumption
42
SAS Malfunctions
42
Clutch Grabbing or Performing Inadequately
43
Insufficient Braking
43
Brakes Overheating
43
Battery
44
Steering and Suspensions
44
Rear Wheel
44
Heavy Steering
44
Excessive Steering Play
45
Noisy Suspension
45
Suspension Oil Leakage
45
Excessive Steering Clearance
45
Electrical System
47
Conceptual Diagrams
49
Headlights and Automatic Starter Section
50
Battery Recharge and Starting
51
Level Indicators and Enable Signals Section
52
Turn Signal Lights
53
Digital Instrument Panel
53
Turn Signals and Horn
53
Dashboard Connector
53
Checks and Inspections
54
Check on the Pick up
54
Ignition Circuit
55
Stator Check
55
Voltage Regulator Check
55
Fuses
59
Sealed Battery
59
Commissioning of Sealed Battery
59
Dry-Charge Battery
60
Engine from Vehicle
63
Removal of the Engine from the Vehicle
64
Engine
65
Automatic Transmission
66
Transmission Cover
66
Kickstart
66
Removing the Driven Pulley Shaft Bearing
67
Refitting the Driven Pulley Shaft Bearing
67
Removing the Driven Pulley
68
Inspecting the Clutch Drum
68
Removing the Clutch
68
Inspecting the Clutch
69
Pin Retaining Collar
69
Removing the Driven Half-Pulley Bearing
70
Inspecting the Driven Fixed Half-Pulley
71
Inspecting the Driven Sliding Half-Pulley
71
Refitting the Driven Half-Pulley Bearing
72
Inspecting the Clutch Spring
72
Refitting the Clutch
73
Refitting the Driven Pulley
73
Drive-Belt
74
Removing the Driving Pulley
74
Mixer Gears and Belt
74
Inspecting the Rollers Case
75
Refitting the Driving Pulley
76
Removing the Hub Cover
77
Removing the Wheel Axle
77
Removing the Wheel Axle Bearings
77
Inspecting the Hub Shaft
78
Inspecting the Hub Cover=
79
Refitting the Wheel Axle Bearing
80
Refitting the Hub Bearings
80
Refitting the Ub Cover
80
Flywheel Cover
81
Cooling Hood
81
Cooling Fan
82
Removing the Stator
82
Refitting the Stator
82
Flywheel and Starting
82
Removing the Starter Motor
83
Removing the Flywheel Magneto
83
Inspecting the Flywheel Components
84
Refitting the Flywheel Magneto
84
Refitting the Starter Motor
84
Cylinder Assy. and Timing System
85
Removing the Intake Manifold
85
Removing the Cylinder Head
85
Removing the Cylinder - Piston Assy.
85
Inspecting the Small End
86
Inspecting the Wrist Pin
86
Inspecting the Piston
87
Inspecting the Cylinder
87
Inspecting the Piston Rings
88
Removing the Piston
88
Inspecting the Timing System Components
89
Splitting the Crankcase Halves
90
Removing the Crankshaft
90
Removing the Crankshaft Bearings
91
Refitting the Crankshaft Bearings
91
Inspecting the Crankshaft Alignment
92
Refitting the Crankshaft
92
Refitting the Crankcase Halves
93
Lubrication
94
Crankshaft Oil Seals
94
Refitting
94
Oil Pump Removal
95
Oil Pump Refitting
96
Oil Pump Fuel Supply
96
Suspensions
97
Removing the Front Wheel
98
Refitting the Front Wheel
98
Handlebar Removal
98
Handlebar Refitting
99
Front Fork Removal
99
Front Fork Overhaul
99
Removing the Stanchion
100
Removing the Damper
100
Steering Column
101
Steering Bearing
102
Removing the Steering Ring Nut
103
Refitting the Steering Ring-Nut
103
Removing the Rear Wheel
104
Shock Absorbers Removal
104
Shock Absorbers Refitting
104
Centre-Stand
105
Removal of Stand Bolt from Bracket
105
Replacing the Centre-Stand Assy
105
Calking and Fitting of Stand Bolt to Bracket
105
Front Brake Calliper Removal
108
Front Brake Calliper Overhaul
108
Front Brake Calliper Refitting
109
Front Brake Disc Removal
109
Disc Inspection
110
Front Brake Pads
110
Front Brake Pump
113
Rear Drum Brake
115
Chassis
117
Frame Central Cover
118
Knee-Guard
118
Taillight Assy.
118
Footrest
119
Side Fairings
119
License Plate Holder
120
Fuel Tank
120
Pre-Delivery
123
Aesthetic Inspection
124
Tightening Torques Inspection
124
Static Test
126
Functional Inspection
126
Time
127
Crankcase
129
Crankshaft
130
Cylinder Assy.
131
Cylinder Head Assy.
132
Driven Pulley
133
Oil Pump
134
Final Gear Assy.
135
Driving Pulley
136
Transmission Cover
137
Water Pump
138
Starter Motor
139
Flywheel Magneto
140
Brake Shoes
141
Carburettor
142
Exhaust Pipe
143
Air Cleaner
144
Frame
145
Legshield Spoiler
146
Underseat Compartment
148
Plate Holder
149
Mudguard
150
Tank Oil
152
Rear Shock-Absorber
153
Steering Column Bearings
154
Handlebar Components
155
Swing-Arm
157
Seat
158
Instrument Panel
159
Front Wheel
161
Fuel Pump
163
Electric Devices
164
Electronic Controls
166
Transmissions
167
Brake Callipers
168
Rear Side Fairings
169
Front Suspension
170
Secondary Air Box
171
4
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PIAGGIO NRG Power DT Specifications
General
Brand
PIAGGIO
Model
NRG Power DT
Category
Scooter
Language
English
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